Waterjet cutting technology once again there is a new breakthrough, the laser applied to the waterjet cutting process, using water jet and laser mixing and cutting materials to obtain higher cutting quality. Compared with traditional cutting technology has the advantages:
1, Lower heat
Many people used laser cutting all know, laser cutting may result in very high quantity of heat, but this problem will not occur in conjunction with water jet this cold cutting device, in the waterjet cutting process, the cooling aspect play the absolute role.
2, High flatness
In the metal cutting process, the water jet can be easily separated the dissolving liquid produced after the metal dissolution, without causing the dissolving liquid solidification again and burr generated, greatly improve the flatness of the cutting.
3, Parallel side walls
During the cutting process, the workpiece is fixed in a CNC worktable, in the waterjet-guided laser beam toward one direction to move. Laser head move along with the vertical direction, only in order to comply with a variety of working interval with different nozzles under different water pressure, only the necessary to change the interval between the workpiece and worktable. It will not change during the cutting process.
Source: http://www.waterjetnozzles.com Waterjet Cutting Parts.
Sunday, September 6, 2015
Friday, September 4, 2015
Alternative use of waterjet cutting in life
Using water jet cleaning equipment stains, since waterjet has small cutting force area, high pressure, free of impurities and other characteristics, so the use of CNC equipment fixed the waterjet nozzle to the object plane, use the impact of water jet to remove some equipment hard attachments is also very effective, such as the use of water jet to clear ceramic coating, chemical pipeline fouling and so on.
The use of waterjet cutting all kinds of non-metallic materials such as paper, diapers, glass, fiber, sponges, etc.. Common water after the turbocharger pressurized, generate the 200MPa or less low pressure water jet, acting on an area less than 0.1mm, can be up to about 915 meters per second, can cut a large number of soft materials at one time.
Use water jet for patient to perform surgery, and now many of the world's medical researchers have successfully tested the surgeries using a water jet removed the liver, kidney and other organs. Although all of the medical equipment will be disinfected before use, but there is still the risk of surgical infections, and if used the pure water after rigorous disinfection to form a water jet for the surgery, then the risk of surgical infection can be greatly reduced.
Further water jet can also be used to dismantle the bomb, processed foods and so on usage, tools are dead but people are alive, take advantage of all the characteristics of waterjet to develop new uses for the waterjet cutting, may allow people to get the unexpected reward in the production and processing.
Source: http://www.waterjetnozzles.com Waterjet Cutting Nozzles.
The use of waterjet cutting all kinds of non-metallic materials such as paper, diapers, glass, fiber, sponges, etc.. Common water after the turbocharger pressurized, generate the 200MPa or less low pressure water jet, acting on an area less than 0.1mm, can be up to about 915 meters per second, can cut a large number of soft materials at one time.
Use water jet for patient to perform surgery, and now many of the world's medical researchers have successfully tested the surgeries using a water jet removed the liver, kidney and other organs. Although all of the medical equipment will be disinfected before use, but there is still the risk of surgical infections, and if used the pure water after rigorous disinfection to form a water jet for the surgery, then the risk of surgical infection can be greatly reduced.
Further water jet can also be used to dismantle the bomb, processed foods and so on usage, tools are dead but people are alive, take advantage of all the characteristics of waterjet to develop new uses for the waterjet cutting, may allow people to get the unexpected reward in the production and processing.
Source: http://www.waterjetnozzles.com Waterjet Cutting Nozzles.
Thursday, September 3, 2015
Abrasive Waterjet Cutting Tips
Waterjet cutting machine summed up the abrasive waterjet cutting techniques in the process of long time use.
1, Smaller abrasive particles (120 mesh abrasive or smaller) of the cutting speed is slower, but surface is smoother (compared with the 60 mesh and 80 mesh abrasive);
2, If you need to regularly punch a hole for composites, glass and stone, ensure that the system can use the controller to reduce or increase the water pressure. At the same time to check the vacuum assist device or other technologies to enhance these brittle material or laminated material perforation chance of success;
3, Compared with the general porous flow controller, specially designed for process control systems are generally more efficient and easier to use;
4, Typically inject the tap water into waterjet system, before the water is injected into the booster, usually we will filter out impurities in the water through the water filtration system, 90% of waterjet and abrasive waterjet users only require soften the water. Water filters will greatly extend the life of the water outlet, but also improve the life of the turbocharger wearing parts;
5, Underwater cutting will reduce the possibility of abrasive waterjet cutting top surface frost or "fogging". Underwater cutting also greatly reduces jet noise and confusion in the workplace. The only defect is the operator during the cutting process is not clear to see the jet, we can consider electronic performance monitoring devices. The monitoring device is able to detect deviations from optimum cutting performance, and can shut down the system before the component is damaged.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Cutting Parts.
1, Smaller abrasive particles (120 mesh abrasive or smaller) of the cutting speed is slower, but surface is smoother (compared with the 60 mesh and 80 mesh abrasive);
2, If you need to regularly punch a hole for composites, glass and stone, ensure that the system can use the controller to reduce or increase the water pressure. At the same time to check the vacuum assist device or other technologies to enhance these brittle material or laminated material perforation chance of success;
3, Compared with the general porous flow controller, specially designed for process control systems are generally more efficient and easier to use;
4, Typically inject the tap water into waterjet system, before the water is injected into the booster, usually we will filter out impurities in the water through the water filtration system, 90% of waterjet and abrasive waterjet users only require soften the water. Water filters will greatly extend the life of the water outlet, but also improve the life of the turbocharger wearing parts;
5, Underwater cutting will reduce the possibility of abrasive waterjet cutting top surface frost or "fogging". Underwater cutting also greatly reduces jet noise and confusion in the workplace. The only defect is the operator during the cutting process is not clear to see the jet, we can consider electronic performance monitoring devices. The monitoring device is able to detect deviations from optimum cutting performance, and can shut down the system before the component is damaged.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Cutting Parts.
Tuesday, September 1, 2015
To ensure the successful completion of waterjet cutting, we must carry out inspection work
When we using the waterjet cutting, due to the maintenance of the cutting head and delivery systems can not be guaranteed, it may cause more serious consequences. So when we conduct machining, to regularly check and maintain water jet cutting machine system to ensure its best optimal operating condition is conducive to the production. Specifically how to do it? Take the following steps.
First of all often open water at low pressure, to observe the gem nozzle flow situation. Normally, the water flow should be symmetrical, according to different types of nozzles, the width of the discharge water flow is not the same. General ruby and sapphire nozzle flow slightly wider, diamond nozzle flow is relatively narrow, and more coherent. If the water flow beginning wider, it means the nozzle is damaged, need to be replaced a new one, because if do not timely replacement of damaged nozzle, then it is likely to cause damage to the inside of the cutting head.
The second is to periodically check the cutting head whether has wear and tear phenomenon, sometimes some signs of damage caused by a number of factors that we are not easy to find, so be careful viewing. For example, after the sand tube accidental contact with the fixture, it will damage the nozzle nut of mixing tube to maintain the alignment and the internal parts.
Finally, sand delivery system consumable parts to regular inspection and replacement, such as pipes and fittings. To make sure any part of the sand transport system under the bottom of micro hopper is not exposed to the air. Specific operation of the first to disconnect the sand transfer line from the joint of micro hopper bottom, and then open the jet and the thumb stick in the end of the sand transfer line. Feel whether the sufficient amount of vacuum exists, because if the vacuum is insufficient, there may be cutting head entrance was blocked or sand delivery pipeline cracks, it should be resolved as soon as possible.
Through the layers of strict inspections to ensure the waterjet cutting machine processing smoothly, ensure the equipment parts in good condition, extending its service life.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
First of all often open water at low pressure, to observe the gem nozzle flow situation. Normally, the water flow should be symmetrical, according to different types of nozzles, the width of the discharge water flow is not the same. General ruby and sapphire nozzle flow slightly wider, diamond nozzle flow is relatively narrow, and more coherent. If the water flow beginning wider, it means the nozzle is damaged, need to be replaced a new one, because if do not timely replacement of damaged nozzle, then it is likely to cause damage to the inside of the cutting head.
The second is to periodically check the cutting head whether has wear and tear phenomenon, sometimes some signs of damage caused by a number of factors that we are not easy to find, so be careful viewing. For example, after the sand tube accidental contact with the fixture, it will damage the nozzle nut of mixing tube to maintain the alignment and the internal parts.
Finally, sand delivery system consumable parts to regular inspection and replacement, such as pipes and fittings. To make sure any part of the sand transport system under the bottom of micro hopper is not exposed to the air. Specific operation of the first to disconnect the sand transfer line from the joint of micro hopper bottom, and then open the jet and the thumb stick in the end of the sand transfer line. Feel whether the sufficient amount of vacuum exists, because if the vacuum is insufficient, there may be cutting head entrance was blocked or sand delivery pipeline cracks, it should be resolved as soon as possible.
Through the layers of strict inspections to ensure the waterjet cutting machine processing smoothly, ensure the equipment parts in good condition, extending its service life.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
Monday, August 31, 2015
High pressure water jet cutting to pay attention to what matters?
The main safety technical problems of high-pressure water jet cutting is to prevent high-pressure water jet and splashing water droplets impact, noise and electric shock.
1, Noise and prevention
When the high-pressure water jet machining, water jet flow rate of up to 100 ~ 600m/s, which will produce a lot of noise in the air.
2, Hazards and prevention of high-pressure water jet on the human body
High pressure water jet has great impact, direct injection into the human body will cause great harm. Even if the water jet is used for flushing or stripping process, about 25MPa pressure water jet can penetrate the human body; and the water pressure used for cutting up to 196 ~ 294MPa, such a high-pressure water jets can easily cut off human bone. In addition, if the recoil scattering drops of water injected into the eye, but also make eye damage. Therefore, we must prevent high-pressure water jet sprayed onto the body, you can take the following safety measures:
1, The operator should wear protective glasses at least, it is best to wear a protective mask.
2, To check or replace the cutting nozzle, the pressure of the high-pressure water must be released to the safety level, otherwise the operation can not be performed, in order to avoid accidents.
3, In the surrounding area of high pressure water jet cutting should be set up isolation screen to prevent in the process of human suffering water jet ejected and scattering drops shock effect.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Parts.
1, Noise and prevention
When the high-pressure water jet machining, water jet flow rate of up to 100 ~ 600m/s, which will produce a lot of noise in the air.
2, Hazards and prevention of high-pressure water jet on the human body
High pressure water jet has great impact, direct injection into the human body will cause great harm. Even if the water jet is used for flushing or stripping process, about 25MPa pressure water jet can penetrate the human body; and the water pressure used for cutting up to 196 ~ 294MPa, such a high-pressure water jets can easily cut off human bone. In addition, if the recoil scattering drops of water injected into the eye, but also make eye damage. Therefore, we must prevent high-pressure water jet sprayed onto the body, you can take the following safety measures:
1, The operator should wear protective glasses at least, it is best to wear a protective mask.
2, To check or replace the cutting nozzle, the pressure of the high-pressure water must be released to the safety level, otherwise the operation can not be performed, in order to avoid accidents.
3, In the surrounding area of high pressure water jet cutting should be set up isolation screen to prevent in the process of human suffering water jet ejected and scattering drops shock effect.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Parts.
Sunday, August 30, 2015
Today the technology development of waterjet cutting machines
On the development of technology today, CNC waterjet cutting technology in the country has been very mature, CNC waterjet cutting machine technology in recent increase gradually, the understanding and application of waterjet cutting machine is also gradually deepening, we all know some other cutting easily produce large metal dust, smelly gas, glare, some cutting incidental questions for customers have a headache, in order to solve this problem, the advantages of waterjet cutting machine is manifested.
For example, waterjet cutting machine in some aspects is better than laser:
1, No limit of cutting thickness
2, Maintenance is not so professional as laser equipment and low degree of difficulty
3, Like brass, aluminum and other reflective materials can be cut
4, Can be easy to install more cutting head to increase production capacity
5, Without input energy, so it will not burn or produce thermal effects
6, You can have a complete set of waterjet cutting equipment for 1/2 to 1/3 of the price of a laser equipment.
7, When you change the cutting materials, you only need to change is the cutting; without have to change the gas, focus or other objects
Waterjet cutting machine working principle is that the water can remove dust, there is a lifting of the cutting platform for work. Due to the water factors will affect the cutting speed, cutting ability, surface finish so the operation still has certain requirements, cutting the same thickness of the steel plate, the energy consumption is lower than other cutting methods, manufacturing costs are relatively low.
In addition, waterjet cutting must be equipped with anti-collision devices or water pressure automatic adjustment device, when water jet cutting, due to the cutting water impact of material surface, the eye in short time is very difficult to determine the position of the cutting nozzle and the height of the distance from the cutting material, in the cutting process, the distortional steel plate if changes might collide with the nozzle, causing breakage or damage to the waterjet nozzle, when cutting, cutting head from the plate to a height of 3-5mm. The most obvious and biggest waterjet cutting features are: the use of wide-body enhancement of beam box structure, beautiful appearance. End frame with low center of gravity structure, symmetrical structure, good stability, ensure the overall rigidity strength and good dynamic equilibrium.
Source: http://www.waterjetnozzles.com Waterjet Nozzles.
For example, waterjet cutting machine in some aspects is better than laser:
1, No limit of cutting thickness
2, Maintenance is not so professional as laser equipment and low degree of difficulty
3, Like brass, aluminum and other reflective materials can be cut
4, Can be easy to install more cutting head to increase production capacity
5, Without input energy, so it will not burn or produce thermal effects
6, You can have a complete set of waterjet cutting equipment for 1/2 to 1/3 of the price of a laser equipment.
7, When you change the cutting materials, you only need to change is the cutting; without have to change the gas, focus or other objects
Waterjet cutting machine working principle is that the water can remove dust, there is a lifting of the cutting platform for work. Due to the water factors will affect the cutting speed, cutting ability, surface finish so the operation still has certain requirements, cutting the same thickness of the steel plate, the energy consumption is lower than other cutting methods, manufacturing costs are relatively low.
In addition, waterjet cutting must be equipped with anti-collision devices or water pressure automatic adjustment device, when water jet cutting, due to the cutting water impact of material surface, the eye in short time is very difficult to determine the position of the cutting nozzle and the height of the distance from the cutting material, in the cutting process, the distortional steel plate if changes might collide with the nozzle, causing breakage or damage to the waterjet nozzle, when cutting, cutting head from the plate to a height of 3-5mm. The most obvious and biggest waterjet cutting features are: the use of wide-body enhancement of beam box structure, beautiful appearance. End frame with low center of gravity structure, symmetrical structure, good stability, ensure the overall rigidity strength and good dynamic equilibrium.
Source: http://www.waterjetnozzles.com Waterjet Nozzles.
Friday, August 28, 2015
Ultra-high pressure waterjet cutting cold cutting technology leader
Waterjet cutting equipment is based on the ultra high-pressure water jet application of cold cutting technology. Compare with thermal cutting (such as flame, plasma, laser, etc.), the "water jet" can cut almost all materials from soft to hard, especially in the more than 20 mm thickness of metal, carbon fiber, titanium, aluminum, honeycomb structure and complex material molding processing, it has become an internationally recognized the best processing method. Waterjet cutting machine has been widely used in processing steel, copper and aluminum materials, glass, ceramics, carbide, plastics, synthetic fibers, cloth, paper, composite materials and others, and can be directly made structure parts or welded components, thus waterjet cutting system has become a new manufacturing equipment in the aerospace, military industry, rail transportation, shipbuilding, automobiles, engineering machinery, light industry, chemical industry, energy, construction and other industries.
CNC waterjet cutting machine consists of five major components: UHP generator, CNC machine tools, automatic abrasive delivery system, CNC system, integral cutting head. The simplest waterjet cutting machine has two CNC axes, controlled by CNC control X-Y do CNC movement, and can achieve CAD / CAM direct conversion, truly free keyboard input, no map processing, as long as the CAD to draw any complex curves, can be directly cut to shape.
Under normal circumstances, be able to make use of laser, plasma, flame cutting, sawing, milling and other processing methods basically meet processing requirements, is unfavorable use waterjet cutting, after all, waterjet cutting operation cost is higher, the nozzle, guide sleeve, high pressure seals are imported supplies, more expensive. But when you can feel the laser and plasma cutting thickness is too thin, the burr is too big, the heat affected zone is not good, you can consider using water jet cutting.
Source: http://www.waterjetnozzles.com CNC Waterjet Cutting Machine Parts.
CNC waterjet cutting machine consists of five major components: UHP generator, CNC machine tools, automatic abrasive delivery system, CNC system, integral cutting head. The simplest waterjet cutting machine has two CNC axes, controlled by CNC control X-Y do CNC movement, and can achieve CAD / CAM direct conversion, truly free keyboard input, no map processing, as long as the CAD to draw any complex curves, can be directly cut to shape.
Under normal circumstances, be able to make use of laser, plasma, flame cutting, sawing, milling and other processing methods basically meet processing requirements, is unfavorable use waterjet cutting, after all, waterjet cutting operation cost is higher, the nozzle, guide sleeve, high pressure seals are imported supplies, more expensive. But when you can feel the laser and plasma cutting thickness is too thin, the burr is too big, the heat affected zone is not good, you can consider using water jet cutting.
Source: http://www.waterjetnozzles.com CNC Waterjet Cutting Machine Parts.
Thursday, August 27, 2015
Waterjet cutting machine benefits of new technologies application
In various cutting and processing industry, the pursuit of high-quality, high-efficiency of direct forming process is the development trend of the current international, waterjet cutting machine is the response to this demand on the relevant technology innovation. In recent years, "CNC high pressure waterjet cutting machine" with the product of mature and expansion of application range and gradually entered a rapid growth period, relying on more accurate large CNC platform and more powerful, higher pressure high pressure system, the five-axis, six-axis control system, pitch and self-correction cutting, water jet cutting machines and cutting tools combination and other new technology applications, the waterjet cutting technology application is extended to a broader range of metal and non-metal (and food) processing and industrial manufacturing. Cutting and processing combine, from cutting blanking to the processing of semi-finished and finished parts, improve the processing efficiency and value, making changeable, large, complex structural components and difficult processing materials cutting and processing problems are easy to solve.
From the water quality points, high pressure waterjet cutting, there are two forms, one is pure water cutting, the cutting gap is about 0.1-1.1mm; the other is abrasive cutting, its kerf is about 0.8-1.8mm. From the structural form points, there are many forms, such as: two to three NC axis gantry structure and cantilever structure, this structure generally used for cutting sheet metal; five to six NC axis robot structure, this structure generally used for cutting automotive interior parts and cars lining and so on.
Obviously, high pressure waterjet cutting has many advantages, but also put forward higher requirements from a technical point of view, such as the material of wear resistance, UHP sealing problems, UHP safety issues, UHP reliability and so on are the industry's concerns focuses. The kos company has successfully solved the problem of 380MPa ultrahigh-pressure cutting, and now efforts to solve technical problems of 600MPa higher pressure, in order to promote the development of ultra-high pressure waterjet cutting technology to better serve our customers. Although the ultra-high pressure waterjet cutting can cut any material, but still be focused on some applications.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
From the water quality points, high pressure waterjet cutting, there are two forms, one is pure water cutting, the cutting gap is about 0.1-1.1mm; the other is abrasive cutting, its kerf is about 0.8-1.8mm. From the structural form points, there are many forms, such as: two to three NC axis gantry structure and cantilever structure, this structure generally used for cutting sheet metal; five to six NC axis robot structure, this structure generally used for cutting automotive interior parts and cars lining and so on.
Obviously, high pressure waterjet cutting has many advantages, but also put forward higher requirements from a technical point of view, such as the material of wear resistance, UHP sealing problems, UHP safety issues, UHP reliability and so on are the industry's concerns focuses. The kos company has successfully solved the problem of 380MPa ultrahigh-pressure cutting, and now efforts to solve technical problems of 600MPa higher pressure, in order to promote the development of ultra-high pressure waterjet cutting technology to better serve our customers. Although the ultra-high pressure waterjet cutting can cut any material, but still be focused on some applications.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Wednesday, August 26, 2015
Waterjet cutting technology advantages in the field of cutting
Waterjet cutting device has its own unique advantages, so waterjet technology is recognized worldwide as the most common and the fastest growing technology. Compared to other cutting technologies, the waterjet does not produce toxic or harmful gases or liquids, and do not produce toxic or harmful substances or steam. After waterjet machining, in workpiece surface will not produce heat reaction zone or mechanical stress remains. Waterjet is indeed a universal, high capacity cold cutting technology. We come to you to talk about waterjet cutting machine advantages in cutting processing.
In order to reduce production costs, engineering and manufacturing departments are always looking for superior cutting method. Waterjet technology endowed with many unique features and advantages, can be very effective in reducing costs.
Waterjet divided into non-abrasive waterjet and abrasive waterjet two kinds
No abrasive waterjet
No abrasive waterjet is a way to use water directly cutting, no abrasive waterjet started to be commercially applied to cut corrugated cardboard. No abrasive waterjet be applied to cutting disposable diapers, tissue paper, and automotive interiors by a large number of users. When cutting the tissue paper or paper diapers, no abrasive waterjet operations generated a small amount of water vapor is much less than the steam caused by human contact or breathing. For general non-waterjet cutting process accidental downtime to the tissue paper or paper diapers producer caused a lot of economic losses. The water jet device can provide the above industrial applications throughout the day, the week, the year of the safe use.
Abrasive waterjet
No abrasive waterjet can be used cutting only some of the soft materials, but for steel, iron, stone and other hard materials, non-abrasive waterjet can not be cut or cutting speed extremely slow. If adding an appropriate amount of abrasive in water arrows can be used to cut almost all hard and soft materials.
Abrasive waterjet and non abrasive waterjet exist some differences, no abrasive waterjet use water jet etching material, and abrasive waterjet use sand jet accelerated by water jet, accelerated sand jet to etch the material, abrasive waterjet energy is thousands of times of no abrasive waterjet. Of course, no abrasive waterjet and abrasive waterjet have their respective applications areas. No abrasive waterjet can cut soft materials, abrasive waterjet can cut hard materials.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Machine Parts.
In order to reduce production costs, engineering and manufacturing departments are always looking for superior cutting method. Waterjet technology endowed with many unique features and advantages, can be very effective in reducing costs.
Waterjet divided into non-abrasive waterjet and abrasive waterjet two kinds
No abrasive waterjet
No abrasive waterjet is a way to use water directly cutting, no abrasive waterjet started to be commercially applied to cut corrugated cardboard. No abrasive waterjet be applied to cutting disposable diapers, tissue paper, and automotive interiors by a large number of users. When cutting the tissue paper or paper diapers, no abrasive waterjet operations generated a small amount of water vapor is much less than the steam caused by human contact or breathing. For general non-waterjet cutting process accidental downtime to the tissue paper or paper diapers producer caused a lot of economic losses. The water jet device can provide the above industrial applications throughout the day, the week, the year of the safe use.
Abrasive waterjet
No abrasive waterjet can be used cutting only some of the soft materials, but for steel, iron, stone and other hard materials, non-abrasive waterjet can not be cut or cutting speed extremely slow. If adding an appropriate amount of abrasive in water arrows can be used to cut almost all hard and soft materials.
Abrasive waterjet and non abrasive waterjet exist some differences, no abrasive waterjet use water jet etching material, and abrasive waterjet use sand jet accelerated by water jet, accelerated sand jet to etch the material, abrasive waterjet energy is thousands of times of no abrasive waterjet. Of course, no abrasive waterjet and abrasive waterjet have their respective applications areas. No abrasive waterjet can cut soft materials, abrasive waterjet can cut hard materials.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Machine Parts.
Tuesday, August 25, 2015
Waterjet and waterjet cutting technology detailed analysis
Waterjet because of the need to use a powerful pressure, so water jet diameter is very small, so as to produce strong pressure. Water jet is through ultra high pressure generator pressure water to 300MPa or more, spray through a fine nozzle made of advanced carbide, sapphire, diamond or others, its speed is several times of the sound speed, this high pressure water flow with a strong cutting ability, but also by adding sand and other abrasives which can make the cutting ability of several fold enhancement.
High-pressure water jet can cut almost all materials quickly: glass, rubber, fibers, fabrics, steel, stone, plastic, titanium, chromium and other nonferrous metals, composite materials, stainless steel, reinforced concrete, colloids, soil. So to speak, in addition to the diamond and tempered glass (friable), there is no material that the high-pressure water jet cutting machine can not cut. And it can be safely cutting inflammable and explosive materials, as applied to the abandoned shells, bombs dismantled cutting.
Waterjet cutting small kerf (about 1-2MM), high cutting accuracy (0.0002mm), can be free to cut a variety of complex graphics, waterjet cutting incision smooth, no burrs, no heat no annealing phenomenon, cutting surface flat, widely used in aircraft parts, precision mechanical gear, printers, Walkman gear, parts and so on.
Waterjet has relatively high requirement for water, pipes, nozzle. Such as pipes, water jet is the use of high pressure tool after the water pressure and spray out, must have a very high pressure to cut the hard cutting materials, so the pipe must be able to withstand extremely high pressure, the pressure is much greater than 700 MPa, because thin steel plate (the material being cut) itself can withstand the pressure of 700MPa. Secondly, waterjet used water completely free of impurities is wrong. Because the pressure is much greater than 700MPa, for the pipeline and other sealing devices, no matter how good the sealing performance, pure water will always make them wear and leakage. To solve this problem, the water jet used water should add 5% soluble emulsified oil, improve the sealing effect. For the high-pressure pump, but also add some oil to improve the sealing performance.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Sealing Parts.
High-pressure water jet can cut almost all materials quickly: glass, rubber, fibers, fabrics, steel, stone, plastic, titanium, chromium and other nonferrous metals, composite materials, stainless steel, reinforced concrete, colloids, soil. So to speak, in addition to the diamond and tempered glass (friable), there is no material that the high-pressure water jet cutting machine can not cut. And it can be safely cutting inflammable and explosive materials, as applied to the abandoned shells, bombs dismantled cutting.
Waterjet cutting small kerf (about 1-2MM), high cutting accuracy (0.0002mm), can be free to cut a variety of complex graphics, waterjet cutting incision smooth, no burrs, no heat no annealing phenomenon, cutting surface flat, widely used in aircraft parts, precision mechanical gear, printers, Walkman gear, parts and so on.
Waterjet has relatively high requirement for water, pipes, nozzle. Such as pipes, water jet is the use of high pressure tool after the water pressure and spray out, must have a very high pressure to cut the hard cutting materials, so the pipe must be able to withstand extremely high pressure, the pressure is much greater than 700 MPa, because thin steel plate (the material being cut) itself can withstand the pressure of 700MPa. Secondly, waterjet used water completely free of impurities is wrong. Because the pressure is much greater than 700MPa, for the pipeline and other sealing devices, no matter how good the sealing performance, pure water will always make them wear and leakage. To solve this problem, the water jet used water should add 5% soluble emulsified oil, improve the sealing effect. For the high-pressure pump, but also add some oil to improve the sealing performance.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Sealing Parts.
Monday, August 24, 2015
Basic knowledge of waterjet abrasive
Abrasive has a significant effect on the performance of high-pressure water jets, especially in the abrasive water jet cutting, the choice of abrasive directly affects the cutting speed and the cutting surface quality. Many types of abrasives theoretically. According to sources can be divided into natural abrasive and artificial abrasive. Natural abrasive is made by minerals in nature crushing and screening, it is usually easier to impurities, but the cost is cheap; the second is artificial abrasive smelting by chemical methods, high purity, good performance, but the manufacturing process is complicated and expensive.
Garnet's chemical name: aluminum (calcium) silicate, to zhongtiao mountains garnet ore as raw materials, with the modern craft sticks refined, products high self-sharpening, grinding efficiency, sand consumption is low, wear parts good finish. The abrasive shell-shaped fracture, moderate hardness, good toughness, sharp corners, can be in continuous grinding new edges and side edges formed in the classification, make it better than other abrasive grinding, which has high hardness, specific gravity, chemical properties stable and unique self-sharpening of advantages, later also widely used in water jet cutting, therefore, also known as water jet sand. Natural almandine garnet because of its unique physical characteristics, high hardness, moderate cutting ability, no free silicon to become the best and most economical high-pressure water jet cutting medium.
According to the research, it is indicated that the water jet cutting any material has an optimum abrasive particle size, that is the same jet pressure and flow, can get the maximum cutting depth at a certain size, and increase or decrease the size, cutting depth are reduced accordingly. And for different hardness of the abrasive, for cutting different materials, the effect of different. For brittle materials, plastic materials and soft materials, the requirements of the abrasive are also different. For the same kind of abrasive, the same kind of cutting material, different water pressure and sand flow, the effect of cutting is also very great. Cutting process, water pressure and sand flow also has an optimal state.
Currently, the water jet grade garnet sand mainly 60 mesh, 80 mesh and 120 mesh, the basic is natural gravel screening process. The main origin of India, China, the United States, Australia and other regions, the domestic mainly concentrated in Hebei Xingtai and Lianyungang East China Sea area. In the price, the higher price of imported garnet sand, and lower price of domestic sand, quality is also very good.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles.
Garnet's chemical name: aluminum (calcium) silicate, to zhongtiao mountains garnet ore as raw materials, with the modern craft sticks refined, products high self-sharpening, grinding efficiency, sand consumption is low, wear parts good finish. The abrasive shell-shaped fracture, moderate hardness, good toughness, sharp corners, can be in continuous grinding new edges and side edges formed in the classification, make it better than other abrasive grinding, which has high hardness, specific gravity, chemical properties stable and unique self-sharpening of advantages, later also widely used in water jet cutting, therefore, also known as water jet sand. Natural almandine garnet because of its unique physical characteristics, high hardness, moderate cutting ability, no free silicon to become the best and most economical high-pressure water jet cutting medium.
According to the research, it is indicated that the water jet cutting any material has an optimum abrasive particle size, that is the same jet pressure and flow, can get the maximum cutting depth at a certain size, and increase or decrease the size, cutting depth are reduced accordingly. And for different hardness of the abrasive, for cutting different materials, the effect of different. For brittle materials, plastic materials and soft materials, the requirements of the abrasive are also different. For the same kind of abrasive, the same kind of cutting material, different water pressure and sand flow, the effect of cutting is also very great. Cutting process, water pressure and sand flow also has an optimal state.
Currently, the water jet grade garnet sand mainly 60 mesh, 80 mesh and 120 mesh, the basic is natural gravel screening process. The main origin of India, China, the United States, Australia and other regions, the domestic mainly concentrated in Hebei Xingtai and Lianyungang East China Sea area. In the price, the higher price of imported garnet sand, and lower price of domestic sand, quality is also very good.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles.
Sunday, August 23, 2015
Advantages of UHP waterjet removal method
UHP waterjet removal method has many advantages, we come to you about what the advantages of the ultra-high pressure waterjet removal method.
UHP waterjet removal technology
UHP waterjet removal is the use of ultra-high pressure (especially from 100MPa ~ 280MPa) water to remove the appearance of a certain thickness of the concrete. Wwhen the concrete surface is contaminated or damaged, high pressure water can be very effective in removing concrete surface without harming the steel bar in order to re-pouring concrete, so to maximize the use of resources.
Waterjet removal according to different requirements of engineering application, can achieve different effects
1, Low pressure: When the pressure is lower than 150MPa, only remove the concrete surface about 25mm, steel bar is not exposed;
2, High pressure: When the water pressure increases to the highest 280MPa, with appropriate feed mechanism, generally can penetrate concrete floor, make the steel bar totally exposed out;
UHP waterjet removal has the advantages that the other methods can not be compared:
1, More quickly and efficiently than traditional methods;
2, Not damaged parts basically can be reused, saving money;
3, Can remove the specified thickness as required;
4, It does not produce the appearance of cracks caused by the conventional method;
5, It does not damage the steel bar frame;
6, Minimum waste generated;
7, No damage caused by vibration;
8, Provide rough, irregular appearance, so re-pouring of the material with better adhesion;
9, It can reduce the sound conductivity;
10, Using automatic control of the robot or machinery can minimize human labor.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts For Sale.
UHP waterjet removal technology
UHP waterjet removal is the use of ultra-high pressure (especially from 100MPa ~ 280MPa) water to remove the appearance of a certain thickness of the concrete. Wwhen the concrete surface is contaminated or damaged, high pressure water can be very effective in removing concrete surface without harming the steel bar in order to re-pouring concrete, so to maximize the use of resources.
Waterjet removal according to different requirements of engineering application, can achieve different effects
1, Low pressure: When the pressure is lower than 150MPa, only remove the concrete surface about 25mm, steel bar is not exposed;
2, High pressure: When the water pressure increases to the highest 280MPa, with appropriate feed mechanism, generally can penetrate concrete floor, make the steel bar totally exposed out;
UHP waterjet removal has the advantages that the other methods can not be compared:
1, More quickly and efficiently than traditional methods;
2, Not damaged parts basically can be reused, saving money;
3, Can remove the specified thickness as required;
4, It does not produce the appearance of cracks caused by the conventional method;
5, It does not damage the steel bar frame;
6, Minimum waste generated;
7, No damage caused by vibration;
8, Provide rough, irregular appearance, so re-pouring of the material with better adhesion;
9, It can reduce the sound conductivity;
10, Using automatic control of the robot or machinery can minimize human labor.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts For Sale.
Friday, August 21, 2015
Waterjet cutting radius and radius compensation
A CNC water jet cutting machine consists of three parts: high pressure water jet generator (high pressure pump), CNC machining platform, water jet cutting head.Water jet has a high cutting efficiency, in order to let everyone Learn more waterjets, this time we give you knowledge on a waterjet lesson.
What is the cutting radius and radius compensation
When we use the waterjet cutting machine processing workpiece, we not only have to learn about waterjet system operation, but also to understand what is the cutting radius and radius compensation. For example, we want to cut a circular workpiece φ100mm, the water beam diameter φ1mm, then waterjet cutting path in accordance with a diameter of φ101mm circular path cutting (cutting trajectory is the track of cutting water beam center through, CAD / CAM software to generate the G code shows the motion coordinates, are the cutting trajectory coordinates), instead of a circle φ100mm, if the trajectory is φ100mm, then diameter of the final cutting workpiece is only φ99mm, peripheral is one cutting radius smaller than required φ100mm (ie, cutting water beam radius).
To compensate for this less cutting radius, in CAD / CAM software in the trajectory needs to be based on size of the workpiece plus one cutting radius (if you are cutting a hole, you should subtract one cutting radius), so-called radius compensation, in order to eventually be able to process the required size consistent workpiece.
Waterjet has very wide range of applications, from metal materials to non-metallic materials, from natural materials to artificial materials, from food to household items, basically can be cut, with the "universal cutting machine" reputation.
Source: http://www.waterjetnozzles.com Waterjet Orifice Supplier.
What is the cutting radius and radius compensation
When we use the waterjet cutting machine processing workpiece, we not only have to learn about waterjet system operation, but also to understand what is the cutting radius and radius compensation. For example, we want to cut a circular workpiece φ100mm, the water beam diameter φ1mm, then waterjet cutting path in accordance with a diameter of φ101mm circular path cutting (cutting trajectory is the track of cutting water beam center through, CAD / CAM software to generate the G code shows the motion coordinates, are the cutting trajectory coordinates), instead of a circle φ100mm, if the trajectory is φ100mm, then diameter of the final cutting workpiece is only φ99mm, peripheral is one cutting radius smaller than required φ100mm (ie, cutting water beam radius).
To compensate for this less cutting radius, in CAD / CAM software in the trajectory needs to be based on size of the workpiece plus one cutting radius (if you are cutting a hole, you should subtract one cutting radius), so-called radius compensation, in order to eventually be able to process the required size consistent workpiece.
Waterjet has very wide range of applications, from metal materials to non-metallic materials, from natural materials to artificial materials, from food to household items, basically can be cut, with the "universal cutting machine" reputation.
Source: http://www.waterjetnozzles.com Waterjet Orifice Supplier.
Thursday, August 20, 2015
Present situation of waterjet cutting technology
Parts cutting technology can be divided into plasma cutting, flame cutting, water jet cutting, wire EDM, laser cutting, mechanical cutting, etc., in which the waterjet cutting technology is relatively complex. What about our waterjet cutting technology development? The waterjet cutting machine manufacturers talk about this issue with you.
In recent years, with the "ultra-high pressure CNC waterjet cutting machine" (also known as "water jet") mature and expand the scope of application, it gradually entered a growth period, which also partly due to the rapid development of China's economy. Relying on more precise machine tools platform and high-power high-pressure system, waterjet cutting application range can be extended to metal processing and industrial manufacturing, processing more and more sophisticated products, but not only limited to glass, ceramics, stone and other materials processing.
Currently the "water jet" CNC platform more using ball screw and linear guides precision transmission technology, and the control accuracy are within ±0.02mm, while abrasive water jet nozzle and cutting head focusing performance and long life of the nozzle material technological breakthroughs, with the continuous and steady working of 400MPa high-power ultra-high pressure system, cooperate with the fully automated sand supply and sand control and high-pressure water start and stop control system, the "water jet" can cut automatically and continuously 24 hours.
"Waterjet" combines powerful computer-aided design and control functions, especially when cutting the "corners and sharp edges" automatic deceleration, in order to reduce the impact of drift in cutting, so that the cutting surface smooth and bright, coupled with the "water jet" cutting having a "grinding" feature, which makes the "water jet" on the cutting quality and efficiency have been greatly changed and improved, and can be directly used for metal parts forming cutting processing.
Source: http://www.waterjetnozzles.com High performance water jet machine parts.
In recent years, with the "ultra-high pressure CNC waterjet cutting machine" (also known as "water jet") mature and expand the scope of application, it gradually entered a growth period, which also partly due to the rapid development of China's economy. Relying on more precise machine tools platform and high-power high-pressure system, waterjet cutting application range can be extended to metal processing and industrial manufacturing, processing more and more sophisticated products, but not only limited to glass, ceramics, stone and other materials processing.
Currently the "water jet" CNC platform more using ball screw and linear guides precision transmission technology, and the control accuracy are within ±0.02mm, while abrasive water jet nozzle and cutting head focusing performance and long life of the nozzle material technological breakthroughs, with the continuous and steady working of 400MPa high-power ultra-high pressure system, cooperate with the fully automated sand supply and sand control and high-pressure water start and stop control system, the "water jet" can cut automatically and continuously 24 hours.
"Waterjet" combines powerful computer-aided design and control functions, especially when cutting the "corners and sharp edges" automatic deceleration, in order to reduce the impact of drift in cutting, so that the cutting surface smooth and bright, coupled with the "water jet" cutting having a "grinding" feature, which makes the "water jet" on the cutting quality and efficiency have been greatly changed and improved, and can be directly used for metal parts forming cutting processing.
Source: http://www.waterjetnozzles.com High performance water jet machine parts.
Wednesday, August 19, 2015
The magical water jet cutting machine
Water gives the feeling is subtle, soft, if say that the water can easily cut the stone and metal, it is estimated that no one believes, but in fact it is true, the developed equipment use of this process is called waterjet. Water jet cutting machine is a product of modern science, how does this magical machine contributed for the production? This time we will introduce you about this machine.
Waterjet real science named water jet cutting machine, the principle is the water pressure, and then through cutting nozzle spray out. Normal water jet machines can be ordinary civilian water pressurized to 400MPa role, and make the high-pressure water at a speed of 100m/s emitted, emitted high pressure water instant effect on the plane about 0.1mm, produce high-intensity pressure easily cut stone, metal, etc. In addition, in order to increase the power of the water jet again, researchers have successfully mixed the called "Garnet" abrasive and high-pressure water jets, when the high-pressure water jet apray out of the cutting head, Garnet was also mixed in the water jet and spray out. In this way waterjet in addition to use the high-pressure water pressure, can also use the garnet sand grinding ability to cut the greater hardness, thicker materials, and with the cooperation of high-pressure water and garnet sand, make the cutting surface more smooth, bright and clean. Waterjet is a cold cutting equipment, substantially does not generate heat to the cutting material when cutting, and because the cutting force is very concentrated, does not take force to disperse around cutting surface, so that the cutting tool does not generate any deformation and burr.
Waterjet can be used for cutting, precise right angle, the workpiece drilling and grooving, etc., in addition the waterjet cutting starting point can be any position of the material. When using water jet cutting material, kerf is very narrow, so that greatly saving materials, and reduce the various losses, the process set soft and rigid as a whole, not only improves the cutting speed, accuracy, and also very environmental protection. Waterjet has so many advantages, so it is very popular.
Ultra high pressure water jet cutting technology in all areas of processing due to its perfect function and improved efficiency, especially waterjet can combined the cutting and precision machining function, coupled with the decrease of investment and use costs, making the "waterjet "cutting technology and equipment much attention in various applications, increasingly widespread, the development of the future is bright.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Waterjet real science named water jet cutting machine, the principle is the water pressure, and then through cutting nozzle spray out. Normal water jet machines can be ordinary civilian water pressurized to 400MPa role, and make the high-pressure water at a speed of 100m/s emitted, emitted high pressure water instant effect on the plane about 0.1mm, produce high-intensity pressure easily cut stone, metal, etc. In addition, in order to increase the power of the water jet again, researchers have successfully mixed the called "Garnet" abrasive and high-pressure water jets, when the high-pressure water jet apray out of the cutting head, Garnet was also mixed in the water jet and spray out. In this way waterjet in addition to use the high-pressure water pressure, can also use the garnet sand grinding ability to cut the greater hardness, thicker materials, and with the cooperation of high-pressure water and garnet sand, make the cutting surface more smooth, bright and clean. Waterjet is a cold cutting equipment, substantially does not generate heat to the cutting material when cutting, and because the cutting force is very concentrated, does not take force to disperse around cutting surface, so that the cutting tool does not generate any deformation and burr.
Waterjet can be used for cutting, precise right angle, the workpiece drilling and grooving, etc., in addition the waterjet cutting starting point can be any position of the material. When using water jet cutting material, kerf is very narrow, so that greatly saving materials, and reduce the various losses, the process set soft and rigid as a whole, not only improves the cutting speed, accuracy, and also very environmental protection. Waterjet has so many advantages, so it is very popular.
Ultra high pressure water jet cutting technology in all areas of processing due to its perfect function and improved efficiency, especially waterjet can combined the cutting and precision machining function, coupled with the decrease of investment and use costs, making the "waterjet "cutting technology and equipment much attention in various applications, increasingly widespread, the development of the future is bright.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Tuesday, August 18, 2015
The waterjet shows its own uniqueness in cutting
In order to reduce costs better, engineers and manufacturers are constantly exploring, and now the waterjet cutting equipment can be very effective to reduce the costs in order to create greater profits. It is necessary to learn a little more water jet application techniques to use the lowest cutting cost to create greater profits.
Waterjet application
With the product of the mature and application of the expansion gradually entering a growth stage, relying on the more precise machine tools platform, we can process more and more sophisticated products, waterjet cutting applications will be extended to a broader range of metal processing field.
In terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, water jet cutting machine is currently the world's highest capacity of a machine, it is superior to other processing techniques, such as flame cutting, plasma processing, laser processing, electrical discharge machining, turning milling planing processing. Meanwhile, the waterjet cutting does not produce harmful gases or liquids, will not produce heat on the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Water jet technology
With the rapid development of automobile industry, market competition intensified. The development of high pressure water jet cutting technology and robotic technology for cutting automotive interior components provides a new idea. Ultra-high pressure water jet cutting has the advantages of good cut quality, fast cutting speed, precise size, clean with no pollution and so on.
Waterjet cutting shows that it can do some machining other simple processes can not be completed, it can punch a hole on the titanium, can cut all kinds of tricks on the stone or glass, which have shown the waterjet own uniqueness. It does not generate heat when cutting the material, in this cold process, it produces the supersonic water arrow on the cutting material surface can achieve the ideal effect, water and sand mixed, more enhanced its cutting ability.
Source: http://www.waterjetnozzles.com Unique Waterjet Cutting Machine Parts.
Waterjet application
With the product of the mature and application of the expansion gradually entering a growth stage, relying on the more precise machine tools platform, we can process more and more sophisticated products, waterjet cutting applications will be extended to a broader range of metal processing field.
In terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, water jet cutting machine is currently the world's highest capacity of a machine, it is superior to other processing techniques, such as flame cutting, plasma processing, laser processing, electrical discharge machining, turning milling planing processing. Meanwhile, the waterjet cutting does not produce harmful gases or liquids, will not produce heat on the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Water jet technology
With the rapid development of automobile industry, market competition intensified. The development of high pressure water jet cutting technology and robotic technology for cutting automotive interior components provides a new idea. Ultra-high pressure water jet cutting has the advantages of good cut quality, fast cutting speed, precise size, clean with no pollution and so on.
Waterjet cutting shows that it can do some machining other simple processes can not be completed, it can punch a hole on the titanium, can cut all kinds of tricks on the stone or glass, which have shown the waterjet own uniqueness. It does not generate heat when cutting the material, in this cold process, it produces the supersonic water arrow on the cutting material surface can achieve the ideal effect, water and sand mixed, more enhanced its cutting ability.
Source: http://www.waterjetnozzles.com Unique Waterjet Cutting Machine Parts.
Monday, August 17, 2015
The reasons of choose waterjet
Ten reasons to choose water jet:
After the experts' research, water jet cutting machine has developed rapidly in recent years, lack of experience in the original conditions effective development and innovation of this cutting system, the production of new technology enables many machinery businesses to buy, so that it can in this industry widely utilized. Waterjet has a great advantage, this time we talk about the reasons for choosing the waterjet:
1, Cutting quality is good
Smooth kerf, will not produce rough, burr edges.
2, Environmental protection
This machine uses water and sand cutting, this sand does not produce toxic gases in the process, can be directly discharged, more environmentally friendly.
3, Wide range of cutting
Most of the materials can be cut
Such as: metal, marble, glass, leather, wood, sponge, aluminum, copper, titanium, industrial ceramics, composites, and so on.
4, No thermal processing
Because it is the use of water and abrasive cutting, no heat in the process (or produce very little heat), this effect is very ideal for the heat affected material. Such as: titanium.
5, Reduce burr
Using abrasive sand water jet cutting, kerf has fewer burrs.
6, Programming quickly
Program is mainly generated by CAD drawing software, you can freely design the layout chart, or input the DXF files generated by other software, in addition, the machine supports third-party software, such as nesting layout software (for the graphics fill up the workpiece, can minimize the loss of the workpiece).
7, No need to replace the tool
You do not need to replace the cutter device, one nozzle can process different types of materials and shapes, saving cost and time.
8, Fast Programming
Can input the programs generated by other software into the machine, it can establish tool paths from CAD, and the cutter head's precise positioning and cutting speeds over 2,000 dots/inch (800 dots/cm) can be calculated, all you need to do just specify your material and thickness to be cut, the other work hand over to the machine to complete.
9, Reduce the number of adjustments
The workpiece need only small lateral pressure can be fixed, reduce troubles caused by complex fixturing.
10, Other equipment combinations can be operated separately
Waterjet cutting machine can equipping with other processing equipment group (such as drilling head), full use of its performance and optimize material utilization.
Source: http://www.waterjetnozzles.com Advantaged Waterjet Cutting Machine Parts.
After the experts' research, water jet cutting machine has developed rapidly in recent years, lack of experience in the original conditions effective development and innovation of this cutting system, the production of new technology enables many machinery businesses to buy, so that it can in this industry widely utilized. Waterjet has a great advantage, this time we talk about the reasons for choosing the waterjet:
1, Cutting quality is good
Smooth kerf, will not produce rough, burr edges.
2, Environmental protection
This machine uses water and sand cutting, this sand does not produce toxic gases in the process, can be directly discharged, more environmentally friendly.
3, Wide range of cutting
Most of the materials can be cut
Such as: metal, marble, glass, leather, wood, sponge, aluminum, copper, titanium, industrial ceramics, composites, and so on.
4, No thermal processing
Because it is the use of water and abrasive cutting, no heat in the process (or produce very little heat), this effect is very ideal for the heat affected material. Such as: titanium.
5, Reduce burr
Using abrasive sand water jet cutting, kerf has fewer burrs.
6, Programming quickly
Program is mainly generated by CAD drawing software, you can freely design the layout chart, or input the DXF files generated by other software, in addition, the machine supports third-party software, such as nesting layout software (for the graphics fill up the workpiece, can minimize the loss of the workpiece).
7, No need to replace the tool
You do not need to replace the cutter device, one nozzle can process different types of materials and shapes, saving cost and time.
8, Fast Programming
Can input the programs generated by other software into the machine, it can establish tool paths from CAD, and the cutter head's precise positioning and cutting speeds over 2,000 dots/inch (800 dots/cm) can be calculated, all you need to do just specify your material and thickness to be cut, the other work hand over to the machine to complete.
9, Reduce the number of adjustments
The workpiece need only small lateral pressure can be fixed, reduce troubles caused by complex fixturing.
10, Other equipment combinations can be operated separately
Waterjet cutting machine can equipping with other processing equipment group (such as drilling head), full use of its performance and optimize material utilization.
Source: http://www.waterjetnozzles.com Advantaged Waterjet Cutting Machine Parts.
Sunday, August 16, 2015
Application value of water jet cutting machine
Waterjet appeared to break the silence of the industrial production, the emergence of waterjet cutting machines let everyone shines, ultra high pressure waterjet cutting machine is an emerging technology, it has been widely recognized and accepted by society, and made great contribution to the development of heavy industry. What are the Advantages and application value of water jet cutting machine? Let's talk with you.
Ultra high pressure water cutting machine has high-energy, cold, point cutting features, it is no selectivity with cutting materials, when cutting there is no delamination, no heat accumulation, no heat-affected zone, no dust and smoke pollution, improve the cutting quality, narrow kerf, cutting speed up to 1.828m/min, no distortion, no abrasive tools. Can improve material utilization and productivity, and the production line has good flexibility, future waterjet cutting machine will serve as an efficient, energy-saving, environmentally friendly processing method to replace the traditional processing technology, its application will generate significant economic and social benefits.
Meanwhile CNC high pressure water cutting machine is one of the signs of ultra high pressure water jet technology development level, its technology-intensive, technology value-added and market share, and many other factors make it become a hot water jet industry research at home and abroad, which in the recent international water jet technology conference is particularly prominent, not because of waterjet commercialization and cooling. Said that the new technology application field has many issues to be studied, its application field and technology development prospect is broad. Waterjet cutting machines are efficient and environmentally friendly, more and more popular.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
Ultra high pressure water cutting machine has high-energy, cold, point cutting features, it is no selectivity with cutting materials, when cutting there is no delamination, no heat accumulation, no heat-affected zone, no dust and smoke pollution, improve the cutting quality, narrow kerf, cutting speed up to 1.828m/min, no distortion, no abrasive tools. Can improve material utilization and productivity, and the production line has good flexibility, future waterjet cutting machine will serve as an efficient, energy-saving, environmentally friendly processing method to replace the traditional processing technology, its application will generate significant economic and social benefits.
Meanwhile CNC high pressure water cutting machine is one of the signs of ultra high pressure water jet technology development level, its technology-intensive, technology value-added and market share, and many other factors make it become a hot water jet industry research at home and abroad, which in the recent international water jet technology conference is particularly prominent, not because of waterjet commercialization and cooling. Said that the new technology application field has many issues to be studied, its application field and technology development prospect is broad. Waterjet cutting machines are efficient and environmentally friendly, more and more popular.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
Friday, August 14, 2015
The benefits of using high-pressure water jet cutting of metal screens
Advantages of waterjet cutting have been recognized by many companies, as a new cold cutting process, it has advantages the other cutting methods not have, that is, non-heat high-energy jets processing to avoid the processing materials deformation caused by excessive heat and other issues.
Waterjet cutting machine is using high pressure water cutting, no heat generated during cutting, is real sense of condensation cutting. Waterjet cutting has become the cutting industry mainstream cutting way, by cutting corporate favorite. Following is a brief look at the benefits of cutting metal screen:
1, Horizontal and vertical forces generated minimum → can reduce the setting time and the cost of using clamp fixture.
2, No limit of cutting direction → can perform various cutting shapes.
3, One time completed cutting the workpiece and has a good cutting edge quality → can reduces process time and cost.
4, No burrs → can shorten the workpiece manufacturing time and manufacturing costs.
5, Use the same machine to complete the same drilling and cutting function → can reduce process time and cutting costs.
6, Fine kerf → can reduce the amount of waste materials production, saving direct manufacturing costs.
7, Will not produce thermal effects or deformation or fine cracks → without secondary processing, saving time and manufacturing costs.
8, According to the design and the workpiece material to make resilient adjustments → can shorten the time from order receiving to finished product output, improve your productivity, will bring more business opportunities for your business.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Cutting Machine Parts.
Waterjet cutting machine is using high pressure water cutting, no heat generated during cutting, is real sense of condensation cutting. Waterjet cutting has become the cutting industry mainstream cutting way, by cutting corporate favorite. Following is a brief look at the benefits of cutting metal screen:
1, Horizontal and vertical forces generated minimum → can reduce the setting time and the cost of using clamp fixture.
2, No limit of cutting direction → can perform various cutting shapes.
3, One time completed cutting the workpiece and has a good cutting edge quality → can reduces process time and cost.
4, No burrs → can shorten the workpiece manufacturing time and manufacturing costs.
5, Use the same machine to complete the same drilling and cutting function → can reduce process time and cutting costs.
6, Fine kerf → can reduce the amount of waste materials production, saving direct manufacturing costs.
7, Will not produce thermal effects or deformation or fine cracks → without secondary processing, saving time and manufacturing costs.
8, According to the design and the workpiece material to make resilient adjustments → can shorten the time from order receiving to finished product output, improve your productivity, will bring more business opportunities for your business.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Cutting Machine Parts.
Thursday, August 13, 2015
Waterjet can reduce costs very effectively to create greater profits
In order to better reduce costs, engineers and manufacturers continue to explore, and finally developed a highly efficient, environmentally friendly, low cost cutting machine - water jet cutting machine. Now waterjet can do very effectively reduce costs in order to create greater profits. It is necessary to learn a little more water jet application techniques to use the lowest cost cutting to create greater profits.
Water jet has many advantages, in terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, the waterjet cutting machine is currently the world's highest capacity of a machine, it better than other processing techniques, such as flame cutting, plasma processing, laser machining, electrosparking, turn milling plane processing. Meanwhile, the waterjet cutting will not produce harmful gases or liquids, do not generate heat in the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Waterjet Cutting demonstrate it can do some other simple process can not finish processing, it can punch holes on the titanium, can be cut all kinds of tricks on the stone or glass, which have shown a waterjet uniqueness. It does not generate heat in cutting material, in this cold machining process, the supersonic water arrow it produces cutting material surface to achieve the desired effect, mixing water and sand, more enhance its cutting ability? Add different abrasives, have different cutting effect, can help increase waterjet cutting capacity.
Source: http://www.waterjetnozzles.com KOS Waterjet Cutting Machine Parts.
Water jet has many advantages, in terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, the waterjet cutting machine is currently the world's highest capacity of a machine, it better than other processing techniques, such as flame cutting, plasma processing, laser machining, electrosparking, turn milling plane processing. Meanwhile, the waterjet cutting will not produce harmful gases or liquids, do not generate heat in the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Waterjet Cutting demonstrate it can do some other simple process can not finish processing, it can punch holes on the titanium, can be cut all kinds of tricks on the stone or glass, which have shown a waterjet uniqueness. It does not generate heat in cutting material, in this cold machining process, the supersonic water arrow it produces cutting material surface to achieve the desired effect, mixing water and sand, more enhance its cutting ability? Add different abrasives, have different cutting effect, can help increase waterjet cutting capacity.
Source: http://www.waterjetnozzles.com KOS Waterjet Cutting Machine Parts.
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