The main safety technical problems of high-pressure water jet cutting is to prevent high-pressure water jet and splashing water droplets impact, noise and electric shock.
1, Noise and prevention
When the high-pressure water jet machining, water jet flow rate of up to 100 ~ 600m/s, which will produce a lot of noise in the air.
2, Hazards and prevention of high-pressure water jet on the human body
High pressure water jet has great impact, direct injection into the human body will cause great harm. Even if the water jet is used for flushing or stripping process, about 25MPa pressure water jet can penetrate the human body; and the water pressure used for cutting up to 196 ~ 294MPa, such a high-pressure water jets can easily cut off human bone. In addition, if the recoil scattering drops of water injected into the eye, but also make eye damage. Therefore, we must prevent high-pressure water jet sprayed onto the body, you can take the following safety measures:
1, The operator should wear protective glasses at least, it is best to wear a protective mask.
2, To check or replace the cutting nozzle, the pressure of the high-pressure water must be released to the safety level, otherwise the operation can not be performed, in order to avoid accidents.
3, In the surrounding area of high pressure water jet cutting should be set up isolation screen to prevent in the process of human suffering water jet ejected and scattering drops shock effect.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Parts.
Monday, August 31, 2015
Sunday, August 30, 2015
Today the technology development of waterjet cutting machines
On the development of technology today, CNC waterjet cutting technology in the country has been very mature, CNC waterjet cutting machine technology in recent increase gradually, the understanding and application of waterjet cutting machine is also gradually deepening, we all know some other cutting easily produce large metal dust, smelly gas, glare, some cutting incidental questions for customers have a headache, in order to solve this problem, the advantages of waterjet cutting machine is manifested.
For example, waterjet cutting machine in some aspects is better than laser:
1, No limit of cutting thickness
2, Maintenance is not so professional as laser equipment and low degree of difficulty
3, Like brass, aluminum and other reflective materials can be cut
4, Can be easy to install more cutting head to increase production capacity
5, Without input energy, so it will not burn or produce thermal effects
6, You can have a complete set of waterjet cutting equipment for 1/2 to 1/3 of the price of a laser equipment.
7, When you change the cutting materials, you only need to change is the cutting; without have to change the gas, focus or other objects
Waterjet cutting machine working principle is that the water can remove dust, there is a lifting of the cutting platform for work. Due to the water factors will affect the cutting speed, cutting ability, surface finish so the operation still has certain requirements, cutting the same thickness of the steel plate, the energy consumption is lower than other cutting methods, manufacturing costs are relatively low.
In addition, waterjet cutting must be equipped with anti-collision devices or water pressure automatic adjustment device, when water jet cutting, due to the cutting water impact of material surface, the eye in short time is very difficult to determine the position of the cutting nozzle and the height of the distance from the cutting material, in the cutting process, the distortional steel plate if changes might collide with the nozzle, causing breakage or damage to the waterjet nozzle, when cutting, cutting head from the plate to a height of 3-5mm. The most obvious and biggest waterjet cutting features are: the use of wide-body enhancement of beam box structure, beautiful appearance. End frame with low center of gravity structure, symmetrical structure, good stability, ensure the overall rigidity strength and good dynamic equilibrium.
Source: http://www.waterjetnozzles.com Waterjet Nozzles.
For example, waterjet cutting machine in some aspects is better than laser:
1, No limit of cutting thickness
2, Maintenance is not so professional as laser equipment and low degree of difficulty
3, Like brass, aluminum and other reflective materials can be cut
4, Can be easy to install more cutting head to increase production capacity
5, Without input energy, so it will not burn or produce thermal effects
6, You can have a complete set of waterjet cutting equipment for 1/2 to 1/3 of the price of a laser equipment.
7, When you change the cutting materials, you only need to change is the cutting; without have to change the gas, focus or other objects
Waterjet cutting machine working principle is that the water can remove dust, there is a lifting of the cutting platform for work. Due to the water factors will affect the cutting speed, cutting ability, surface finish so the operation still has certain requirements, cutting the same thickness of the steel plate, the energy consumption is lower than other cutting methods, manufacturing costs are relatively low.
In addition, waterjet cutting must be equipped with anti-collision devices or water pressure automatic adjustment device, when water jet cutting, due to the cutting water impact of material surface, the eye in short time is very difficult to determine the position of the cutting nozzle and the height of the distance from the cutting material, in the cutting process, the distortional steel plate if changes might collide with the nozzle, causing breakage or damage to the waterjet nozzle, when cutting, cutting head from the plate to a height of 3-5mm. The most obvious and biggest waterjet cutting features are: the use of wide-body enhancement of beam box structure, beautiful appearance. End frame with low center of gravity structure, symmetrical structure, good stability, ensure the overall rigidity strength and good dynamic equilibrium.
Source: http://www.waterjetnozzles.com Waterjet Nozzles.
Friday, August 28, 2015
Ultra-high pressure waterjet cutting cold cutting technology leader
Waterjet cutting equipment is based on the ultra high-pressure water jet application of cold cutting technology. Compare with thermal cutting (such as flame, plasma, laser, etc.), the "water jet" can cut almost all materials from soft to hard, especially in the more than 20 mm thickness of metal, carbon fiber, titanium, aluminum, honeycomb structure and complex material molding processing, it has become an internationally recognized the best processing method. Waterjet cutting machine has been widely used in processing steel, copper and aluminum materials, glass, ceramics, carbide, plastics, synthetic fibers, cloth, paper, composite materials and others, and can be directly made structure parts or welded components, thus waterjet cutting system has become a new manufacturing equipment in the aerospace, military industry, rail transportation, shipbuilding, automobiles, engineering machinery, light industry, chemical industry, energy, construction and other industries.
CNC waterjet cutting machine consists of five major components: UHP generator, CNC machine tools, automatic abrasive delivery system, CNC system, integral cutting head. The simplest waterjet cutting machine has two CNC axes, controlled by CNC control X-Y do CNC movement, and can achieve CAD / CAM direct conversion, truly free keyboard input, no map processing, as long as the CAD to draw any complex curves, can be directly cut to shape.
Under normal circumstances, be able to make use of laser, plasma, flame cutting, sawing, milling and other processing methods basically meet processing requirements, is unfavorable use waterjet cutting, after all, waterjet cutting operation cost is higher, the nozzle, guide sleeve, high pressure seals are imported supplies, more expensive. But when you can feel the laser and plasma cutting thickness is too thin, the burr is too big, the heat affected zone is not good, you can consider using water jet cutting.
Source: http://www.waterjetnozzles.com CNC Waterjet Cutting Machine Parts.
CNC waterjet cutting machine consists of five major components: UHP generator, CNC machine tools, automatic abrasive delivery system, CNC system, integral cutting head. The simplest waterjet cutting machine has two CNC axes, controlled by CNC control X-Y do CNC movement, and can achieve CAD / CAM direct conversion, truly free keyboard input, no map processing, as long as the CAD to draw any complex curves, can be directly cut to shape.
Under normal circumstances, be able to make use of laser, plasma, flame cutting, sawing, milling and other processing methods basically meet processing requirements, is unfavorable use waterjet cutting, after all, waterjet cutting operation cost is higher, the nozzle, guide sleeve, high pressure seals are imported supplies, more expensive. But when you can feel the laser and plasma cutting thickness is too thin, the burr is too big, the heat affected zone is not good, you can consider using water jet cutting.
Source: http://www.waterjetnozzles.com CNC Waterjet Cutting Machine Parts.
Thursday, August 27, 2015
Waterjet cutting machine benefits of new technologies application
In various cutting and processing industry, the pursuit of high-quality, high-efficiency of direct forming process is the development trend of the current international, waterjet cutting machine is the response to this demand on the relevant technology innovation. In recent years, "CNC high pressure waterjet cutting machine" with the product of mature and expansion of application range and gradually entered a rapid growth period, relying on more accurate large CNC platform and more powerful, higher pressure high pressure system, the five-axis, six-axis control system, pitch and self-correction cutting, water jet cutting machines and cutting tools combination and other new technology applications, the waterjet cutting technology application is extended to a broader range of metal and non-metal (and food) processing and industrial manufacturing. Cutting and processing combine, from cutting blanking to the processing of semi-finished and finished parts, improve the processing efficiency and value, making changeable, large, complex structural components and difficult processing materials cutting and processing problems are easy to solve.
From the water quality points, high pressure waterjet cutting, there are two forms, one is pure water cutting, the cutting gap is about 0.1-1.1mm; the other is abrasive cutting, its kerf is about 0.8-1.8mm. From the structural form points, there are many forms, such as: two to three NC axis gantry structure and cantilever structure, this structure generally used for cutting sheet metal; five to six NC axis robot structure, this structure generally used for cutting automotive interior parts and cars lining and so on.
Obviously, high pressure waterjet cutting has many advantages, but also put forward higher requirements from a technical point of view, such as the material of wear resistance, UHP sealing problems, UHP safety issues, UHP reliability and so on are the industry's concerns focuses. The kos company has successfully solved the problem of 380MPa ultrahigh-pressure cutting, and now efforts to solve technical problems of 600MPa higher pressure, in order to promote the development of ultra-high pressure waterjet cutting technology to better serve our customers. Although the ultra-high pressure waterjet cutting can cut any material, but still be focused on some applications.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
From the water quality points, high pressure waterjet cutting, there are two forms, one is pure water cutting, the cutting gap is about 0.1-1.1mm; the other is abrasive cutting, its kerf is about 0.8-1.8mm. From the structural form points, there are many forms, such as: two to three NC axis gantry structure and cantilever structure, this structure generally used for cutting sheet metal; five to six NC axis robot structure, this structure generally used for cutting automotive interior parts and cars lining and so on.
Obviously, high pressure waterjet cutting has many advantages, but also put forward higher requirements from a technical point of view, such as the material of wear resistance, UHP sealing problems, UHP safety issues, UHP reliability and so on are the industry's concerns focuses. The kos company has successfully solved the problem of 380MPa ultrahigh-pressure cutting, and now efforts to solve technical problems of 600MPa higher pressure, in order to promote the development of ultra-high pressure waterjet cutting technology to better serve our customers. Although the ultra-high pressure waterjet cutting can cut any material, but still be focused on some applications.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Wednesday, August 26, 2015
Waterjet cutting technology advantages in the field of cutting
Waterjet cutting device has its own unique advantages, so waterjet technology is recognized worldwide as the most common and the fastest growing technology. Compared to other cutting technologies, the waterjet does not produce toxic or harmful gases or liquids, and do not produce toxic or harmful substances or steam. After waterjet machining, in workpiece surface will not produce heat reaction zone or mechanical stress remains. Waterjet is indeed a universal, high capacity cold cutting technology. We come to you to talk about waterjet cutting machine advantages in cutting processing.
In order to reduce production costs, engineering and manufacturing departments are always looking for superior cutting method. Waterjet technology endowed with many unique features and advantages, can be very effective in reducing costs.
Waterjet divided into non-abrasive waterjet and abrasive waterjet two kinds
No abrasive waterjet
No abrasive waterjet is a way to use water directly cutting, no abrasive waterjet started to be commercially applied to cut corrugated cardboard. No abrasive waterjet be applied to cutting disposable diapers, tissue paper, and automotive interiors by a large number of users. When cutting the tissue paper or paper diapers, no abrasive waterjet operations generated a small amount of water vapor is much less than the steam caused by human contact or breathing. For general non-waterjet cutting process accidental downtime to the tissue paper or paper diapers producer caused a lot of economic losses. The water jet device can provide the above industrial applications throughout the day, the week, the year of the safe use.
Abrasive waterjet
No abrasive waterjet can be used cutting only some of the soft materials, but for steel, iron, stone and other hard materials, non-abrasive waterjet can not be cut or cutting speed extremely slow. If adding an appropriate amount of abrasive in water arrows can be used to cut almost all hard and soft materials.
Abrasive waterjet and non abrasive waterjet exist some differences, no abrasive waterjet use water jet etching material, and abrasive waterjet use sand jet accelerated by water jet, accelerated sand jet to etch the material, abrasive waterjet energy is thousands of times of no abrasive waterjet. Of course, no abrasive waterjet and abrasive waterjet have their respective applications areas. No abrasive waterjet can cut soft materials, abrasive waterjet can cut hard materials.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Machine Parts.
In order to reduce production costs, engineering and manufacturing departments are always looking for superior cutting method. Waterjet technology endowed with many unique features and advantages, can be very effective in reducing costs.
Waterjet divided into non-abrasive waterjet and abrasive waterjet two kinds
No abrasive waterjet
No abrasive waterjet is a way to use water directly cutting, no abrasive waterjet started to be commercially applied to cut corrugated cardboard. No abrasive waterjet be applied to cutting disposable diapers, tissue paper, and automotive interiors by a large number of users. When cutting the tissue paper or paper diapers, no abrasive waterjet operations generated a small amount of water vapor is much less than the steam caused by human contact or breathing. For general non-waterjet cutting process accidental downtime to the tissue paper or paper diapers producer caused a lot of economic losses. The water jet device can provide the above industrial applications throughout the day, the week, the year of the safe use.
Abrasive waterjet
No abrasive waterjet can be used cutting only some of the soft materials, but for steel, iron, stone and other hard materials, non-abrasive waterjet can not be cut or cutting speed extremely slow. If adding an appropriate amount of abrasive in water arrows can be used to cut almost all hard and soft materials.
Abrasive waterjet and non abrasive waterjet exist some differences, no abrasive waterjet use water jet etching material, and abrasive waterjet use sand jet accelerated by water jet, accelerated sand jet to etch the material, abrasive waterjet energy is thousands of times of no abrasive waterjet. Of course, no abrasive waterjet and abrasive waterjet have their respective applications areas. No abrasive waterjet can cut soft materials, abrasive waterjet can cut hard materials.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Machine Parts.
Tuesday, August 25, 2015
Waterjet and waterjet cutting technology detailed analysis
Waterjet because of the need to use a powerful pressure, so water jet diameter is very small, so as to produce strong pressure. Water jet is through ultra high pressure generator pressure water to 300MPa or more, spray through a fine nozzle made of advanced carbide, sapphire, diamond or others, its speed is several times of the sound speed, this high pressure water flow with a strong cutting ability, but also by adding sand and other abrasives which can make the cutting ability of several fold enhancement.
High-pressure water jet can cut almost all materials quickly: glass, rubber, fibers, fabrics, steel, stone, plastic, titanium, chromium and other nonferrous metals, composite materials, stainless steel, reinforced concrete, colloids, soil. So to speak, in addition to the diamond and tempered glass (friable), there is no material that the high-pressure water jet cutting machine can not cut. And it can be safely cutting inflammable and explosive materials, as applied to the abandoned shells, bombs dismantled cutting.
Waterjet cutting small kerf (about 1-2MM), high cutting accuracy (0.0002mm), can be free to cut a variety of complex graphics, waterjet cutting incision smooth, no burrs, no heat no annealing phenomenon, cutting surface flat, widely used in aircraft parts, precision mechanical gear, printers, Walkman gear, parts and so on.
Waterjet has relatively high requirement for water, pipes, nozzle. Such as pipes, water jet is the use of high pressure tool after the water pressure and spray out, must have a very high pressure to cut the hard cutting materials, so the pipe must be able to withstand extremely high pressure, the pressure is much greater than 700 MPa, because thin steel plate (the material being cut) itself can withstand the pressure of 700MPa. Secondly, waterjet used water completely free of impurities is wrong. Because the pressure is much greater than 700MPa, for the pipeline and other sealing devices, no matter how good the sealing performance, pure water will always make them wear and leakage. To solve this problem, the water jet used water should add 5% soluble emulsified oil, improve the sealing effect. For the high-pressure pump, but also add some oil to improve the sealing performance.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Sealing Parts.
High-pressure water jet can cut almost all materials quickly: glass, rubber, fibers, fabrics, steel, stone, plastic, titanium, chromium and other nonferrous metals, composite materials, stainless steel, reinforced concrete, colloids, soil. So to speak, in addition to the diamond and tempered glass (friable), there is no material that the high-pressure water jet cutting machine can not cut. And it can be safely cutting inflammable and explosive materials, as applied to the abandoned shells, bombs dismantled cutting.
Waterjet cutting small kerf (about 1-2MM), high cutting accuracy (0.0002mm), can be free to cut a variety of complex graphics, waterjet cutting incision smooth, no burrs, no heat no annealing phenomenon, cutting surface flat, widely used in aircraft parts, precision mechanical gear, printers, Walkman gear, parts and so on.
Waterjet has relatively high requirement for water, pipes, nozzle. Such as pipes, water jet is the use of high pressure tool after the water pressure and spray out, must have a very high pressure to cut the hard cutting materials, so the pipe must be able to withstand extremely high pressure, the pressure is much greater than 700 MPa, because thin steel plate (the material being cut) itself can withstand the pressure of 700MPa. Secondly, waterjet used water completely free of impurities is wrong. Because the pressure is much greater than 700MPa, for the pipeline and other sealing devices, no matter how good the sealing performance, pure water will always make them wear and leakage. To solve this problem, the water jet used water should add 5% soluble emulsified oil, improve the sealing effect. For the high-pressure pump, but also add some oil to improve the sealing performance.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Sealing Parts.
Monday, August 24, 2015
Basic knowledge of waterjet abrasive
Abrasive has a significant effect on the performance of high-pressure water jets, especially in the abrasive water jet cutting, the choice of abrasive directly affects the cutting speed and the cutting surface quality. Many types of abrasives theoretically. According to sources can be divided into natural abrasive and artificial abrasive. Natural abrasive is made by minerals in nature crushing and screening, it is usually easier to impurities, but the cost is cheap; the second is artificial abrasive smelting by chemical methods, high purity, good performance, but the manufacturing process is complicated and expensive.
Garnet's chemical name: aluminum (calcium) silicate, to zhongtiao mountains garnet ore as raw materials, with the modern craft sticks refined, products high self-sharpening, grinding efficiency, sand consumption is low, wear parts good finish. The abrasive shell-shaped fracture, moderate hardness, good toughness, sharp corners, can be in continuous grinding new edges and side edges formed in the classification, make it better than other abrasive grinding, which has high hardness, specific gravity, chemical properties stable and unique self-sharpening of advantages, later also widely used in water jet cutting, therefore, also known as water jet sand. Natural almandine garnet because of its unique physical characteristics, high hardness, moderate cutting ability, no free silicon to become the best and most economical high-pressure water jet cutting medium.
According to the research, it is indicated that the water jet cutting any material has an optimum abrasive particle size, that is the same jet pressure and flow, can get the maximum cutting depth at a certain size, and increase or decrease the size, cutting depth are reduced accordingly. And for different hardness of the abrasive, for cutting different materials, the effect of different. For brittle materials, plastic materials and soft materials, the requirements of the abrasive are also different. For the same kind of abrasive, the same kind of cutting material, different water pressure and sand flow, the effect of cutting is also very great. Cutting process, water pressure and sand flow also has an optimal state.
Currently, the water jet grade garnet sand mainly 60 mesh, 80 mesh and 120 mesh, the basic is natural gravel screening process. The main origin of India, China, the United States, Australia and other regions, the domestic mainly concentrated in Hebei Xingtai and Lianyungang East China Sea area. In the price, the higher price of imported garnet sand, and lower price of domestic sand, quality is also very good.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles.
Garnet's chemical name: aluminum (calcium) silicate, to zhongtiao mountains garnet ore as raw materials, with the modern craft sticks refined, products high self-sharpening, grinding efficiency, sand consumption is low, wear parts good finish. The abrasive shell-shaped fracture, moderate hardness, good toughness, sharp corners, can be in continuous grinding new edges and side edges formed in the classification, make it better than other abrasive grinding, which has high hardness, specific gravity, chemical properties stable and unique self-sharpening of advantages, later also widely used in water jet cutting, therefore, also known as water jet sand. Natural almandine garnet because of its unique physical characteristics, high hardness, moderate cutting ability, no free silicon to become the best and most economical high-pressure water jet cutting medium.
According to the research, it is indicated that the water jet cutting any material has an optimum abrasive particle size, that is the same jet pressure and flow, can get the maximum cutting depth at a certain size, and increase or decrease the size, cutting depth are reduced accordingly. And for different hardness of the abrasive, for cutting different materials, the effect of different. For brittle materials, plastic materials and soft materials, the requirements of the abrasive are also different. For the same kind of abrasive, the same kind of cutting material, different water pressure and sand flow, the effect of cutting is also very great. Cutting process, water pressure and sand flow also has an optimal state.
Currently, the water jet grade garnet sand mainly 60 mesh, 80 mesh and 120 mesh, the basic is natural gravel screening process. The main origin of India, China, the United States, Australia and other regions, the domestic mainly concentrated in Hebei Xingtai and Lianyungang East China Sea area. In the price, the higher price of imported garnet sand, and lower price of domestic sand, quality is also very good.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles.
Sunday, August 23, 2015
Advantages of UHP waterjet removal method
UHP waterjet removal method has many advantages, we come to you about what the advantages of the ultra-high pressure waterjet removal method.
UHP waterjet removal technology
UHP waterjet removal is the use of ultra-high pressure (especially from 100MPa ~ 280MPa) water to remove the appearance of a certain thickness of the concrete. Wwhen the concrete surface is contaminated or damaged, high pressure water can be very effective in removing concrete surface without harming the steel bar in order to re-pouring concrete, so to maximize the use of resources.
Waterjet removal according to different requirements of engineering application, can achieve different effects
1, Low pressure: When the pressure is lower than 150MPa, only remove the concrete surface about 25mm, steel bar is not exposed;
2, High pressure: When the water pressure increases to the highest 280MPa, with appropriate feed mechanism, generally can penetrate concrete floor, make the steel bar totally exposed out;
UHP waterjet removal has the advantages that the other methods can not be compared:
1, More quickly and efficiently than traditional methods;
2, Not damaged parts basically can be reused, saving money;
3, Can remove the specified thickness as required;
4, It does not produce the appearance of cracks caused by the conventional method;
5, It does not damage the steel bar frame;
6, Minimum waste generated;
7, No damage caused by vibration;
8, Provide rough, irregular appearance, so re-pouring of the material with better adhesion;
9, It can reduce the sound conductivity;
10, Using automatic control of the robot or machinery can minimize human labor.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts For Sale.
UHP waterjet removal technology
UHP waterjet removal is the use of ultra-high pressure (especially from 100MPa ~ 280MPa) water to remove the appearance of a certain thickness of the concrete. Wwhen the concrete surface is contaminated or damaged, high pressure water can be very effective in removing concrete surface without harming the steel bar in order to re-pouring concrete, so to maximize the use of resources.
Waterjet removal according to different requirements of engineering application, can achieve different effects
1, Low pressure: When the pressure is lower than 150MPa, only remove the concrete surface about 25mm, steel bar is not exposed;
2, High pressure: When the water pressure increases to the highest 280MPa, with appropriate feed mechanism, generally can penetrate concrete floor, make the steel bar totally exposed out;
UHP waterjet removal has the advantages that the other methods can not be compared:
1, More quickly and efficiently than traditional methods;
2, Not damaged parts basically can be reused, saving money;
3, Can remove the specified thickness as required;
4, It does not produce the appearance of cracks caused by the conventional method;
5, It does not damage the steel bar frame;
6, Minimum waste generated;
7, No damage caused by vibration;
8, Provide rough, irregular appearance, so re-pouring of the material with better adhesion;
9, It can reduce the sound conductivity;
10, Using automatic control of the robot or machinery can minimize human labor.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts For Sale.
Friday, August 21, 2015
Waterjet cutting radius and radius compensation
A CNC water jet cutting machine consists of three parts: high pressure water jet generator (high pressure pump), CNC machining platform, water jet cutting head.Water jet has a high cutting efficiency, in order to let everyone Learn more waterjets, this time we give you knowledge on a waterjet lesson.
What is the cutting radius and radius compensation
When we use the waterjet cutting machine processing workpiece, we not only have to learn about waterjet system operation, but also to understand what is the cutting radius and radius compensation. For example, we want to cut a circular workpiece φ100mm, the water beam diameter φ1mm, then waterjet cutting path in accordance with a diameter of φ101mm circular path cutting (cutting trajectory is the track of cutting water beam center through, CAD / CAM software to generate the G code shows the motion coordinates, are the cutting trajectory coordinates), instead of a circle φ100mm, if the trajectory is φ100mm, then diameter of the final cutting workpiece is only φ99mm, peripheral is one cutting radius smaller than required φ100mm (ie, cutting water beam radius).
To compensate for this less cutting radius, in CAD / CAM software in the trajectory needs to be based on size of the workpiece plus one cutting radius (if you are cutting a hole, you should subtract one cutting radius), so-called radius compensation, in order to eventually be able to process the required size consistent workpiece.
Waterjet has very wide range of applications, from metal materials to non-metallic materials, from natural materials to artificial materials, from food to household items, basically can be cut, with the "universal cutting machine" reputation.
Source: http://www.waterjetnozzles.com Waterjet Orifice Supplier.
What is the cutting radius and radius compensation
When we use the waterjet cutting machine processing workpiece, we not only have to learn about waterjet system operation, but also to understand what is the cutting radius and radius compensation. For example, we want to cut a circular workpiece φ100mm, the water beam diameter φ1mm, then waterjet cutting path in accordance with a diameter of φ101mm circular path cutting (cutting trajectory is the track of cutting water beam center through, CAD / CAM software to generate the G code shows the motion coordinates, are the cutting trajectory coordinates), instead of a circle φ100mm, if the trajectory is φ100mm, then diameter of the final cutting workpiece is only φ99mm, peripheral is one cutting radius smaller than required φ100mm (ie, cutting water beam radius).
To compensate for this less cutting radius, in CAD / CAM software in the trajectory needs to be based on size of the workpiece plus one cutting radius (if you are cutting a hole, you should subtract one cutting radius), so-called radius compensation, in order to eventually be able to process the required size consistent workpiece.
Waterjet has very wide range of applications, from metal materials to non-metallic materials, from natural materials to artificial materials, from food to household items, basically can be cut, with the "universal cutting machine" reputation.
Source: http://www.waterjetnozzles.com Waterjet Orifice Supplier.
Thursday, August 20, 2015
Present situation of waterjet cutting technology
Parts cutting technology can be divided into plasma cutting, flame cutting, water jet cutting, wire EDM, laser cutting, mechanical cutting, etc., in which the waterjet cutting technology is relatively complex. What about our waterjet cutting technology development? The waterjet cutting machine manufacturers talk about this issue with you.
In recent years, with the "ultra-high pressure CNC waterjet cutting machine" (also known as "water jet") mature and expand the scope of application, it gradually entered a growth period, which also partly due to the rapid development of China's economy. Relying on more precise machine tools platform and high-power high-pressure system, waterjet cutting application range can be extended to metal processing and industrial manufacturing, processing more and more sophisticated products, but not only limited to glass, ceramics, stone and other materials processing.
Currently the "water jet" CNC platform more using ball screw and linear guides precision transmission technology, and the control accuracy are within ±0.02mm, while abrasive water jet nozzle and cutting head focusing performance and long life of the nozzle material technological breakthroughs, with the continuous and steady working of 400MPa high-power ultra-high pressure system, cooperate with the fully automated sand supply and sand control and high-pressure water start and stop control system, the "water jet" can cut automatically and continuously 24 hours.
"Waterjet" combines powerful computer-aided design and control functions, especially when cutting the "corners and sharp edges" automatic deceleration, in order to reduce the impact of drift in cutting, so that the cutting surface smooth and bright, coupled with the "water jet" cutting having a "grinding" feature, which makes the "water jet" on the cutting quality and efficiency have been greatly changed and improved, and can be directly used for metal parts forming cutting processing.
Source: http://www.waterjetnozzles.com High performance water jet machine parts.
In recent years, with the "ultra-high pressure CNC waterjet cutting machine" (also known as "water jet") mature and expand the scope of application, it gradually entered a growth period, which also partly due to the rapid development of China's economy. Relying on more precise machine tools platform and high-power high-pressure system, waterjet cutting application range can be extended to metal processing and industrial manufacturing, processing more and more sophisticated products, but not only limited to glass, ceramics, stone and other materials processing.
Currently the "water jet" CNC platform more using ball screw and linear guides precision transmission technology, and the control accuracy are within ±0.02mm, while abrasive water jet nozzle and cutting head focusing performance and long life of the nozzle material technological breakthroughs, with the continuous and steady working of 400MPa high-power ultra-high pressure system, cooperate with the fully automated sand supply and sand control and high-pressure water start and stop control system, the "water jet" can cut automatically and continuously 24 hours.
"Waterjet" combines powerful computer-aided design and control functions, especially when cutting the "corners and sharp edges" automatic deceleration, in order to reduce the impact of drift in cutting, so that the cutting surface smooth and bright, coupled with the "water jet" cutting having a "grinding" feature, which makes the "water jet" on the cutting quality and efficiency have been greatly changed and improved, and can be directly used for metal parts forming cutting processing.
Source: http://www.waterjetnozzles.com High performance water jet machine parts.
Wednesday, August 19, 2015
The magical water jet cutting machine
Water gives the feeling is subtle, soft, if say that the water can easily cut the stone and metal, it is estimated that no one believes, but in fact it is true, the developed equipment use of this process is called waterjet. Water jet cutting machine is a product of modern science, how does this magical machine contributed for the production? This time we will introduce you about this machine.
Waterjet real science named water jet cutting machine, the principle is the water pressure, and then through cutting nozzle spray out. Normal water jet machines can be ordinary civilian water pressurized to 400MPa role, and make the high-pressure water at a speed of 100m/s emitted, emitted high pressure water instant effect on the plane about 0.1mm, produce high-intensity pressure easily cut stone, metal, etc. In addition, in order to increase the power of the water jet again, researchers have successfully mixed the called "Garnet" abrasive and high-pressure water jets, when the high-pressure water jet apray out of the cutting head, Garnet was also mixed in the water jet and spray out. In this way waterjet in addition to use the high-pressure water pressure, can also use the garnet sand grinding ability to cut the greater hardness, thicker materials, and with the cooperation of high-pressure water and garnet sand, make the cutting surface more smooth, bright and clean. Waterjet is a cold cutting equipment, substantially does not generate heat to the cutting material when cutting, and because the cutting force is very concentrated, does not take force to disperse around cutting surface, so that the cutting tool does not generate any deformation and burr.
Waterjet can be used for cutting, precise right angle, the workpiece drilling and grooving, etc., in addition the waterjet cutting starting point can be any position of the material. When using water jet cutting material, kerf is very narrow, so that greatly saving materials, and reduce the various losses, the process set soft and rigid as a whole, not only improves the cutting speed, accuracy, and also very environmental protection. Waterjet has so many advantages, so it is very popular.
Ultra high pressure water jet cutting technology in all areas of processing due to its perfect function and improved efficiency, especially waterjet can combined the cutting and precision machining function, coupled with the decrease of investment and use costs, making the "waterjet "cutting technology and equipment much attention in various applications, increasingly widespread, the development of the future is bright.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Waterjet real science named water jet cutting machine, the principle is the water pressure, and then through cutting nozzle spray out. Normal water jet machines can be ordinary civilian water pressurized to 400MPa role, and make the high-pressure water at a speed of 100m/s emitted, emitted high pressure water instant effect on the plane about 0.1mm, produce high-intensity pressure easily cut stone, metal, etc. In addition, in order to increase the power of the water jet again, researchers have successfully mixed the called "Garnet" abrasive and high-pressure water jets, when the high-pressure water jet apray out of the cutting head, Garnet was also mixed in the water jet and spray out. In this way waterjet in addition to use the high-pressure water pressure, can also use the garnet sand grinding ability to cut the greater hardness, thicker materials, and with the cooperation of high-pressure water and garnet sand, make the cutting surface more smooth, bright and clean. Waterjet is a cold cutting equipment, substantially does not generate heat to the cutting material when cutting, and because the cutting force is very concentrated, does not take force to disperse around cutting surface, so that the cutting tool does not generate any deformation and burr.
Waterjet can be used for cutting, precise right angle, the workpiece drilling and grooving, etc., in addition the waterjet cutting starting point can be any position of the material. When using water jet cutting material, kerf is very narrow, so that greatly saving materials, and reduce the various losses, the process set soft and rigid as a whole, not only improves the cutting speed, accuracy, and also very environmental protection. Waterjet has so many advantages, so it is very popular.
Ultra high pressure water jet cutting technology in all areas of processing due to its perfect function and improved efficiency, especially waterjet can combined the cutting and precision machining function, coupled with the decrease of investment and use costs, making the "waterjet "cutting technology and equipment much attention in various applications, increasingly widespread, the development of the future is bright.
Source: http://www.waterjetnozzles.com UHP Waterjet Cutting Machine Parts.
Tuesday, August 18, 2015
The waterjet shows its own uniqueness in cutting
In order to reduce costs better, engineers and manufacturers are constantly exploring, and now the waterjet cutting equipment can be very effective to reduce the costs in order to create greater profits. It is necessary to learn a little more water jet application techniques to use the lowest cutting cost to create greater profits.
Waterjet application
With the product of the mature and application of the expansion gradually entering a growth stage, relying on the more precise machine tools platform, we can process more and more sophisticated products, waterjet cutting applications will be extended to a broader range of metal processing field.
In terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, water jet cutting machine is currently the world's highest capacity of a machine, it is superior to other processing techniques, such as flame cutting, plasma processing, laser processing, electrical discharge machining, turning milling planing processing. Meanwhile, the waterjet cutting does not produce harmful gases or liquids, will not produce heat on the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Water jet technology
With the rapid development of automobile industry, market competition intensified. The development of high pressure water jet cutting technology and robotic technology for cutting automotive interior components provides a new idea. Ultra-high pressure water jet cutting has the advantages of good cut quality, fast cutting speed, precise size, clean with no pollution and so on.
Waterjet cutting shows that it can do some machining other simple processes can not be completed, it can punch a hole on the titanium, can cut all kinds of tricks on the stone or glass, which have shown the waterjet own uniqueness. It does not generate heat when cutting the material, in this cold process, it produces the supersonic water arrow on the cutting material surface can achieve the ideal effect, water and sand mixed, more enhanced its cutting ability.
Source: http://www.waterjetnozzles.com Unique Waterjet Cutting Machine Parts.
Waterjet application
With the product of the mature and application of the expansion gradually entering a growth stage, relying on the more precise machine tools platform, we can process more and more sophisticated products, waterjet cutting applications will be extended to a broader range of metal processing field.
In terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, water jet cutting machine is currently the world's highest capacity of a machine, it is superior to other processing techniques, such as flame cutting, plasma processing, laser processing, electrical discharge machining, turning milling planing processing. Meanwhile, the waterjet cutting does not produce harmful gases or liquids, will not produce heat on the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Water jet technology
With the rapid development of automobile industry, market competition intensified. The development of high pressure water jet cutting technology and robotic technology for cutting automotive interior components provides a new idea. Ultra-high pressure water jet cutting has the advantages of good cut quality, fast cutting speed, precise size, clean with no pollution and so on.
Waterjet cutting shows that it can do some machining other simple processes can not be completed, it can punch a hole on the titanium, can cut all kinds of tricks on the stone or glass, which have shown the waterjet own uniqueness. It does not generate heat when cutting the material, in this cold process, it produces the supersonic water arrow on the cutting material surface can achieve the ideal effect, water and sand mixed, more enhanced its cutting ability.
Source: http://www.waterjetnozzles.com Unique Waterjet Cutting Machine Parts.
Monday, August 17, 2015
The reasons of choose waterjet
Ten reasons to choose water jet:
After the experts' research, water jet cutting machine has developed rapidly in recent years, lack of experience in the original conditions effective development and innovation of this cutting system, the production of new technology enables many machinery businesses to buy, so that it can in this industry widely utilized. Waterjet has a great advantage, this time we talk about the reasons for choosing the waterjet:
1, Cutting quality is good
Smooth kerf, will not produce rough, burr edges.
2, Environmental protection
This machine uses water and sand cutting, this sand does not produce toxic gases in the process, can be directly discharged, more environmentally friendly.
3, Wide range of cutting
Most of the materials can be cut
Such as: metal, marble, glass, leather, wood, sponge, aluminum, copper, titanium, industrial ceramics, composites, and so on.
4, No thermal processing
Because it is the use of water and abrasive cutting, no heat in the process (or produce very little heat), this effect is very ideal for the heat affected material. Such as: titanium.
5, Reduce burr
Using abrasive sand water jet cutting, kerf has fewer burrs.
6, Programming quickly
Program is mainly generated by CAD drawing software, you can freely design the layout chart, or input the DXF files generated by other software, in addition, the machine supports third-party software, such as nesting layout software (for the graphics fill up the workpiece, can minimize the loss of the workpiece).
7, No need to replace the tool
You do not need to replace the cutter device, one nozzle can process different types of materials and shapes, saving cost and time.
8, Fast Programming
Can input the programs generated by other software into the machine, it can establish tool paths from CAD, and the cutter head's precise positioning and cutting speeds over 2,000 dots/inch (800 dots/cm) can be calculated, all you need to do just specify your material and thickness to be cut, the other work hand over to the machine to complete.
9, Reduce the number of adjustments
The workpiece need only small lateral pressure can be fixed, reduce troubles caused by complex fixturing.
10, Other equipment combinations can be operated separately
Waterjet cutting machine can equipping with other processing equipment group (such as drilling head), full use of its performance and optimize material utilization.
Source: http://www.waterjetnozzles.com Advantaged Waterjet Cutting Machine Parts.
After the experts' research, water jet cutting machine has developed rapidly in recent years, lack of experience in the original conditions effective development and innovation of this cutting system, the production of new technology enables many machinery businesses to buy, so that it can in this industry widely utilized. Waterjet has a great advantage, this time we talk about the reasons for choosing the waterjet:
1, Cutting quality is good
Smooth kerf, will not produce rough, burr edges.
2, Environmental protection
This machine uses water and sand cutting, this sand does not produce toxic gases in the process, can be directly discharged, more environmentally friendly.
3, Wide range of cutting
Most of the materials can be cut
Such as: metal, marble, glass, leather, wood, sponge, aluminum, copper, titanium, industrial ceramics, composites, and so on.
4, No thermal processing
Because it is the use of water and abrasive cutting, no heat in the process (or produce very little heat), this effect is very ideal for the heat affected material. Such as: titanium.
5, Reduce burr
Using abrasive sand water jet cutting, kerf has fewer burrs.
6, Programming quickly
Program is mainly generated by CAD drawing software, you can freely design the layout chart, or input the DXF files generated by other software, in addition, the machine supports third-party software, such as nesting layout software (for the graphics fill up the workpiece, can minimize the loss of the workpiece).
7, No need to replace the tool
You do not need to replace the cutter device, one nozzle can process different types of materials and shapes, saving cost and time.
8, Fast Programming
Can input the programs generated by other software into the machine, it can establish tool paths from CAD, and the cutter head's precise positioning and cutting speeds over 2,000 dots/inch (800 dots/cm) can be calculated, all you need to do just specify your material and thickness to be cut, the other work hand over to the machine to complete.
9, Reduce the number of adjustments
The workpiece need only small lateral pressure can be fixed, reduce troubles caused by complex fixturing.
10, Other equipment combinations can be operated separately
Waterjet cutting machine can equipping with other processing equipment group (such as drilling head), full use of its performance and optimize material utilization.
Source: http://www.waterjetnozzles.com Advantaged Waterjet Cutting Machine Parts.
Sunday, August 16, 2015
Application value of water jet cutting machine
Waterjet appeared to break the silence of the industrial production, the emergence of waterjet cutting machines let everyone shines, ultra high pressure waterjet cutting machine is an emerging technology, it has been widely recognized and accepted by society, and made great contribution to the development of heavy industry. What are the Advantages and application value of water jet cutting machine? Let's talk with you.
Ultra high pressure water cutting machine has high-energy, cold, point cutting features, it is no selectivity with cutting materials, when cutting there is no delamination, no heat accumulation, no heat-affected zone, no dust and smoke pollution, improve the cutting quality, narrow kerf, cutting speed up to 1.828m/min, no distortion, no abrasive tools. Can improve material utilization and productivity, and the production line has good flexibility, future waterjet cutting machine will serve as an efficient, energy-saving, environmentally friendly processing method to replace the traditional processing technology, its application will generate significant economic and social benefits.
Meanwhile CNC high pressure water cutting machine is one of the signs of ultra high pressure water jet technology development level, its technology-intensive, technology value-added and market share, and many other factors make it become a hot water jet industry research at home and abroad, which in the recent international water jet technology conference is particularly prominent, not because of waterjet commercialization and cooling. Said that the new technology application field has many issues to be studied, its application field and technology development prospect is broad. Waterjet cutting machines are efficient and environmentally friendly, more and more popular.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
Ultra high pressure water cutting machine has high-energy, cold, point cutting features, it is no selectivity with cutting materials, when cutting there is no delamination, no heat accumulation, no heat-affected zone, no dust and smoke pollution, improve the cutting quality, narrow kerf, cutting speed up to 1.828m/min, no distortion, no abrasive tools. Can improve material utilization and productivity, and the production line has good flexibility, future waterjet cutting machine will serve as an efficient, energy-saving, environmentally friendly processing method to replace the traditional processing technology, its application will generate significant economic and social benefits.
Meanwhile CNC high pressure water cutting machine is one of the signs of ultra high pressure water jet technology development level, its technology-intensive, technology value-added and market share, and many other factors make it become a hot water jet industry research at home and abroad, which in the recent international water jet technology conference is particularly prominent, not because of waterjet commercialization and cooling. Said that the new technology application field has many issues to be studied, its application field and technology development prospect is broad. Waterjet cutting machines are efficient and environmentally friendly, more and more popular.
Source: http://www.waterjetnozzles.com Waterjet Cutting Machine Parts.
Friday, August 14, 2015
The benefits of using high-pressure water jet cutting of metal screens
Advantages of waterjet cutting have been recognized by many companies, as a new cold cutting process, it has advantages the other cutting methods not have, that is, non-heat high-energy jets processing to avoid the processing materials deformation caused by excessive heat and other issues.
Waterjet cutting machine is using high pressure water cutting, no heat generated during cutting, is real sense of condensation cutting. Waterjet cutting has become the cutting industry mainstream cutting way, by cutting corporate favorite. Following is a brief look at the benefits of cutting metal screen:
1, Horizontal and vertical forces generated minimum → can reduce the setting time and the cost of using clamp fixture.
2, No limit of cutting direction → can perform various cutting shapes.
3, One time completed cutting the workpiece and has a good cutting edge quality → can reduces process time and cost.
4, No burrs → can shorten the workpiece manufacturing time and manufacturing costs.
5, Use the same machine to complete the same drilling and cutting function → can reduce process time and cutting costs.
6, Fine kerf → can reduce the amount of waste materials production, saving direct manufacturing costs.
7, Will not produce thermal effects or deformation or fine cracks → without secondary processing, saving time and manufacturing costs.
8, According to the design and the workpiece material to make resilient adjustments → can shorten the time from order receiving to finished product output, improve your productivity, will bring more business opportunities for your business.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Cutting Machine Parts.
Waterjet cutting machine is using high pressure water cutting, no heat generated during cutting, is real sense of condensation cutting. Waterjet cutting has become the cutting industry mainstream cutting way, by cutting corporate favorite. Following is a brief look at the benefits of cutting metal screen:
1, Horizontal and vertical forces generated minimum → can reduce the setting time and the cost of using clamp fixture.
2, No limit of cutting direction → can perform various cutting shapes.
3, One time completed cutting the workpiece and has a good cutting edge quality → can reduces process time and cost.
4, No burrs → can shorten the workpiece manufacturing time and manufacturing costs.
5, Use the same machine to complete the same drilling and cutting function → can reduce process time and cutting costs.
6, Fine kerf → can reduce the amount of waste materials production, saving direct manufacturing costs.
7, Will not produce thermal effects or deformation or fine cracks → without secondary processing, saving time and manufacturing costs.
8, According to the design and the workpiece material to make resilient adjustments → can shorten the time from order receiving to finished product output, improve your productivity, will bring more business opportunities for your business.
Source: http://www.waterjetnozzles.com High Pressure Waterjet Cutting Machine Parts.
Thursday, August 13, 2015
Waterjet can reduce costs very effectively to create greater profits
In order to better reduce costs, engineers and manufacturers continue to explore, and finally developed a highly efficient, environmentally friendly, low cost cutting machine - water jet cutting machine. Now waterjet can do very effectively reduce costs in order to create greater profits. It is necessary to learn a little more water jet application techniques to use the lowest cost cutting to create greater profits.
Water jet has many advantages, in terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, the waterjet cutting machine is currently the world's highest capacity of a machine, it better than other processing techniques, such as flame cutting, plasma processing, laser machining, electrosparking, turn milling plane processing. Meanwhile, the waterjet cutting will not produce harmful gases or liquids, do not generate heat in the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Waterjet Cutting demonstrate it can do some other simple process can not finish processing, it can punch holes on the titanium, can be cut all kinds of tricks on the stone or glass, which have shown a waterjet uniqueness. It does not generate heat in cutting material, in this cold machining process, the supersonic water arrow it produces cutting material surface to achieve the desired effect, mixing water and sand, more enhance its cutting ability? Add different abrasives, have different cutting effect, can help increase waterjet cutting capacity.
Source: http://www.waterjetnozzles.com KOS Waterjet Cutting Machine Parts.
Water jet has many advantages, in terms of cutting costs, waterjet processing industry is considered the most universal and most rapidly growing industry, in addition to the above, the waterjet cutting machine is currently the world's highest capacity of a machine, it better than other processing techniques, such as flame cutting, plasma processing, laser machining, electrosparking, turn milling plane processing. Meanwhile, the waterjet cutting will not produce harmful gases or liquids, do not generate heat in the workpiece surface, it is truly multi-functional, high-efficiency, cold cutting process.
Waterjet Cutting demonstrate it can do some other simple process can not finish processing, it can punch holes on the titanium, can be cut all kinds of tricks on the stone or glass, which have shown a waterjet uniqueness. It does not generate heat in cutting material, in this cold machining process, the supersonic water arrow it produces cutting material surface to achieve the desired effect, mixing water and sand, more enhance its cutting ability? Add different abrasives, have different cutting effect, can help increase waterjet cutting capacity.
Source: http://www.waterjetnozzles.com KOS Waterjet Cutting Machine Parts.
Wednesday, August 12, 2015
Questions about buying waterjet
Waterjet in cutting industry has been very high reputation in the evaluation, but no matter how good the evaluation, after all, is hundreds of thousands of things, a lot of people before buying still can not make a decision, and as people deepening understanding of the waterjet, the user consulting problem is also more and more deeply, here include three of the most common waterjet problems to answer them.
1, The cost of using water jet
This problem is not profound, but it is one of the most concern problems of every user going to buy waterjet, the use-cost of waterjet mainly include: electricity, water, consumable costs, garnet sand and normal maintenance costs, without calculating the artificial, waterjet one hour costs about 50 yuan or so.
2, Whether the waterjet because of excessive pressure cause machine explosion hazard
Under normal circumstances the waterjet manufacturers will be in the manufacturing process of the water jet, in some important parts to join security holes, reinforcement components such as to ensure the timely response in the waterjet pressure too large, or some other problem occurs, ensure the safe use of the water jet. Of course, does not exclude some of the poor quality of small manufacturers, in order to save the cost not doing this aspect of the work, it is recommended that in the purchase of water jet not too covet cheap.
3, Is it big noise in the waterjet cutting work
Ordinary waterjet cutting process will produce noise about 70DB range, if it is required to work long hours in front of the water jet platform, it may be advisable to bring earplugs.
Source: http://www.waterjetnozzles.com waterjet consumable parts for sale.
1, The cost of using water jet
This problem is not profound, but it is one of the most concern problems of every user going to buy waterjet, the use-cost of waterjet mainly include: electricity, water, consumable costs, garnet sand and normal maintenance costs, without calculating the artificial, waterjet one hour costs about 50 yuan or so.
2, Whether the waterjet because of excessive pressure cause machine explosion hazard
Under normal circumstances the waterjet manufacturers will be in the manufacturing process of the water jet, in some important parts to join security holes, reinforcement components such as to ensure the timely response in the waterjet pressure too large, or some other problem occurs, ensure the safe use of the water jet. Of course, does not exclude some of the poor quality of small manufacturers, in order to save the cost not doing this aspect of the work, it is recommended that in the purchase of water jet not too covet cheap.
3, Is it big noise in the waterjet cutting work
Ordinary waterjet cutting process will produce noise about 70DB range, if it is required to work long hours in front of the water jet platform, it may be advisable to bring earplugs.
Source: http://www.waterjetnozzles.com waterjet consumable parts for sale.
Tuesday, August 11, 2015
Classification of waterjet cutting machine
Waterjet cutting machine in operation will involves whether adding sand, so the device can be divided into pure water cutting and abrasive cutting two kinds; and from the body point of view, there is large waterjet cutting machine and small waterjet cutting machine points, respectively used for different cutting jobs. To distinguish from the amount of pressure used, the waterjet cutting machine can be divided into high pressure type and low pressure type, and even the ultra-high pressure type.
In a technical point of distinction, then, there are two types of waterjet cutting machines, respectively are pre-mixed type and post-mixed type. There is another kind of security as the basis of classification, including the safety cutting and non-safety cutting two kinds. When it comes to their respective areas of applications are also significantly different, such as low pressure type waterjet cutting can be used in dangerous chemical, petroleum, coal, hazardous materials handling, and other special industries; and abrasive waterjet cutting is mainly used in the mechanical processing industry.
Water jet cutting machine high pressure pressurization system is mainly the use of water running, when it is in the pressurizer after the high pressure to the cylinder piston will come out in further compression and vaporization. Thus, the water in the high-pressure turbocharger systems continue to be compressed so that the temperature rise and produce pressurized steam. Since the turbocharger is sealed, the water vapor due to expansion limited to form thermal power, resulting in waste water.
Water jet cutting advantages:
1, high precision cutting;
2, the image is quickly transformed into cutting finished products;
3, cutting speed faster;
4, one time molding, cutting edge clean and smooth;
5, narrow cutting gap;
6, fast calibration and multi function cutting mode, can be applied to large-scale production of intelligent systems;
7, high safety, no steam, smoke, dust, etc.;
8, cold processing, no deformation;
9, suitable for CAD/CAM software;
10, almost all materials can be cut.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles Supplier.
In a technical point of distinction, then, there are two types of waterjet cutting machines, respectively are pre-mixed type and post-mixed type. There is another kind of security as the basis of classification, including the safety cutting and non-safety cutting two kinds. When it comes to their respective areas of applications are also significantly different, such as low pressure type waterjet cutting can be used in dangerous chemical, petroleum, coal, hazardous materials handling, and other special industries; and abrasive waterjet cutting is mainly used in the mechanical processing industry.
Water jet cutting machine high pressure pressurization system is mainly the use of water running, when it is in the pressurizer after the high pressure to the cylinder piston will come out in further compression and vaporization. Thus, the water in the high-pressure turbocharger systems continue to be compressed so that the temperature rise and produce pressurized steam. Since the turbocharger is sealed, the water vapor due to expansion limited to form thermal power, resulting in waste water.
Water jet cutting advantages:
1, high precision cutting;
2, the image is quickly transformed into cutting finished products;
3, cutting speed faster;
4, one time molding, cutting edge clean and smooth;
5, narrow cutting gap;
6, fast calibration and multi function cutting mode, can be applied to large-scale production of intelligent systems;
7, high safety, no steam, smoke, dust, etc.;
8, cold processing, no deformation;
9, suitable for CAD/CAM software;
10, almost all materials can be cut.
Source: http://www.waterjetnozzles.com Abrasive Waterjet Nozzles Supplier.
Monday, August 10, 2015
The main parts of CNC waterjet cutting machine
1, Ultra high pressure water pump, ultra high pressure pump is the power source of waterjet cutting
High pressure generator: Reciprocating pressurizer
Working pressure: 380Mpa
Design pressure: 400Mpa
Water flow: 4 L/min
Cooling: water-cooled (optional electric oil cooler instead)
Power supply: 3-phase, AC 380V, 50Hz, 37Kw
Automatic over-temperature, over-pressure alarms and shutdowns.
2, Cutting platform selection: mainly according to the size of cutting materials.
Gantry: compact structure, simple installation, suitable for the size of some of the material is more fixed, relatively easy loading and unloading or more fixed loading and unloading way of the occasion.
Cantilever: motion mechanism and cutting platform separation, independently of each other, a larger loading and unloading space, especially suitable for the material size irregular, loading and unloading way not fixed, if you purchase the device is to undertake external cutting processing, it is recommended to use cantilever.
Dimensions: CNC cutting platform sizes selection should first consider the cutting workpiece dimensions (ie cutting stroke), and then consider jacking cutting issues and the material itself size specifications and other issues, it will help you to cost-effective choice, of course, we should also consider future developments.
Electric drive: AC servo motors and stepper motor two drive modes, cutting effect in two ways no difference, but if the cutting speed > 3000 mm/min, CNC cutting platform for the best selection of AC servo motor drive, otherwise the stepper motor driver would be an economical and practical choice, and future maintenance is also more convenient.
3, Automatic sand supply system
Automatic sand supply system can provide sand supply and sand storage functions for the device, it is automatically supplied abrasive sand to the sand hopper of CNC platform, fully embodies the automated process of equipment, which can reduce the labor intensity of staff and improve the working efficiency, simple operation, running steadily.
Highly sensitive sensors and lights tell the operator when should supplied the abrasive sand to the sand bucket. Such as the volume of 170 liters can continuously provide 500-800 minutes of sand the cutting required. In normal operation the green LED is lit, if found red light is on, it shows the amount of sand is less than 1/4, should be immediately shut down and sand adding, if there is a yellow light, then the sand has been filled successfully and stop adding sand.
4, CNC system
Hardware equipment: composed of high stability IPC and high precision, multi function CNC subsystems. For the entire waterjet device provides interactive interface from the beginning until the achievement of machine tool multi axis precision linkage inter multi-level signal occurrence, transmission, and feedback control of hardware devices. There is also has a number of reliable error alarms and automatic lock function. Equipment includes Internet ports and wireless remote control, allowing staff to easily grasp, easy and flexible to use.
Software equipment: software is divided into basic waterjet control software, and CAM computer-aided machining software. Waterjet control software runs on Microsoft Windows system of IPC, mainly to provide interactive interface, cutting file processing, simulation, cutting process monitoring, as well as cutting parameters setting and cutting process information statistics collection and other functions. The software is directly compatible with AutoCAD's DXF drawing format, and can automatically generate G code. Software system also provides power outages continue, select processing, array processing, rotating mirror image processing, and other advanced functions. CAM computer-aided processing software is used between AutoCAD and water jet control software of an optional tool, the main features are automatically selected advance, retract point, automatic layout, tool compensation, automatically generating optimized cutting paths, the choice of this software can greatly improve the automation of machining process and optimize the material usage, and the process aging.
Source: http://www.waterjetnozzles.com high pressure waterjet cutting machine parts supplier.
High pressure generator: Reciprocating pressurizer
Working pressure: 380Mpa
Design pressure: 400Mpa
Water flow: 4 L/min
Cooling: water-cooled (optional electric oil cooler instead)
Power supply: 3-phase, AC 380V, 50Hz, 37Kw
Automatic over-temperature, over-pressure alarms and shutdowns.
2, Cutting platform selection: mainly according to the size of cutting materials.
Gantry: compact structure, simple installation, suitable for the size of some of the material is more fixed, relatively easy loading and unloading or more fixed loading and unloading way of the occasion.
Cantilever: motion mechanism and cutting platform separation, independently of each other, a larger loading and unloading space, especially suitable for the material size irregular, loading and unloading way not fixed, if you purchase the device is to undertake external cutting processing, it is recommended to use cantilever.
Dimensions: CNC cutting platform sizes selection should first consider the cutting workpiece dimensions (ie cutting stroke), and then consider jacking cutting issues and the material itself size specifications and other issues, it will help you to cost-effective choice, of course, we should also consider future developments.
Electric drive: AC servo motors and stepper motor two drive modes, cutting effect in two ways no difference, but if the cutting speed > 3000 mm/min, CNC cutting platform for the best selection of AC servo motor drive, otherwise the stepper motor driver would be an economical and practical choice, and future maintenance is also more convenient.
3, Automatic sand supply system
Automatic sand supply system can provide sand supply and sand storage functions for the device, it is automatically supplied abrasive sand to the sand hopper of CNC platform, fully embodies the automated process of equipment, which can reduce the labor intensity of staff and improve the working efficiency, simple operation, running steadily.
Highly sensitive sensors and lights tell the operator when should supplied the abrasive sand to the sand bucket. Such as the volume of 170 liters can continuously provide 500-800 minutes of sand the cutting required. In normal operation the green LED is lit, if found red light is on, it shows the amount of sand is less than 1/4, should be immediately shut down and sand adding, if there is a yellow light, then the sand has been filled successfully and stop adding sand.
4, CNC system
Hardware equipment: composed of high stability IPC and high precision, multi function CNC subsystems. For the entire waterjet device provides interactive interface from the beginning until the achievement of machine tool multi axis precision linkage inter multi-level signal occurrence, transmission, and feedback control of hardware devices. There is also has a number of reliable error alarms and automatic lock function. Equipment includes Internet ports and wireless remote control, allowing staff to easily grasp, easy and flexible to use.
Software equipment: software is divided into basic waterjet control software, and CAM computer-aided machining software. Waterjet control software runs on Microsoft Windows system of IPC, mainly to provide interactive interface, cutting file processing, simulation, cutting process monitoring, as well as cutting parameters setting and cutting process information statistics collection and other functions. The software is directly compatible with AutoCAD's DXF drawing format, and can automatically generate G code. Software system also provides power outages continue, select processing, array processing, rotating mirror image processing, and other advanced functions. CAM computer-aided processing software is used between AutoCAD and water jet control software of an optional tool, the main features are automatically selected advance, retract point, automatic layout, tool compensation, automatically generating optimized cutting paths, the choice of this software can greatly improve the automation of machining process and optimize the material usage, and the process aging.
Source: http://www.waterjetnozzles.com high pressure waterjet cutting machine parts supplier.
Sunday, August 9, 2015
Some opinions on the 5-axis waterjet machine development direction
1, Localization. With the increase in domestic demand, 5-axis waterjet mechanical localization of the degree will be increasing, the localization process will be faster and faster! With the current domestic technology absolutely can create quality and functionality comparable to or even exceed imported 5-axis waterjet machines, breaking foreign machinery occupy the high-end market situation, completely change the market structure of 5-axis waterjet machine. Domestic 5-axis waterjet machinery and imported 5-axis waterjet machinery will expand all-round competition in the market!
2, Popularization. People's pursuit of high quality living environment and clean production environment to make 5 axial waterjet machines are more and more widely used in various fields of production and life. Coupled with China's sustained and stable economic growth, the market demand for 5-axis waterjet machine is more and more, people from the strange to the understanding, from understanding to application, 5-axis waterjet machinery will usher in the popularity of large-scale development!
3, Simplification. To popularize 5-axis waterjet machine applications, must make everyone can use! This requires 5-axis waterjet machine to develop towards simplification direction! Reduce the use of barriers for 5-axis waterjet machine like "fool camera" everyone can use. 5-axis waterjet machine development itself requires manufacturers to create more convenient for people to use the product, in order to best meet the needs of different users. Create convenience for the user is to create their own wealth!
4, Intensification. 5-axis waterjet machinery industry from scratch ushered in the "Hundred Flowers" situation, extensive development resulting in the current 5-axis waterjet machinery quality and the employees quality the good and bad are intermingled! Competition is in a state of disorder, the brand management is even more confusion, lack of continuity of the effective promotion, users face a large number of brands of dazzling, difficult to choose and compare. Market and industry are urgently change! Intensification can eliminating the inferior and remaining superior, the pooling of resources, change the current status of 5-axis waterjet machinery manufacturing and management, is the only way of 5-axis waterjet machinery development!
Source: http://www.waterjetnozzles.com Waterjet Nozzles Manufacturer!
2, Popularization. People's pursuit of high quality living environment and clean production environment to make 5 axial waterjet machines are more and more widely used in various fields of production and life. Coupled with China's sustained and stable economic growth, the market demand for 5-axis waterjet machine is more and more, people from the strange to the understanding, from understanding to application, 5-axis waterjet machinery will usher in the popularity of large-scale development!
3, Simplification. To popularize 5-axis waterjet machine applications, must make everyone can use! This requires 5-axis waterjet machine to develop towards simplification direction! Reduce the use of barriers for 5-axis waterjet machine like "fool camera" everyone can use. 5-axis waterjet machine development itself requires manufacturers to create more convenient for people to use the product, in order to best meet the needs of different users. Create convenience for the user is to create their own wealth!
4, Intensification. 5-axis waterjet machinery industry from scratch ushered in the "Hundred Flowers" situation, extensive development resulting in the current 5-axis waterjet machinery quality and the employees quality the good and bad are intermingled! Competition is in a state of disorder, the brand management is even more confusion, lack of continuity of the effective promotion, users face a large number of brands of dazzling, difficult to choose and compare. Market and industry are urgently change! Intensification can eliminating the inferior and remaining superior, the pooling of resources, change the current status of 5-axis waterjet machinery manufacturing and management, is the only way of 5-axis waterjet machinery development!
Source: http://www.waterjetnozzles.com Waterjet Nozzles Manufacturer!
Friday, August 7, 2015
KOS teach you precisely adjust the waterjet pressure for cutting
With the popularity of waterjet cutting equipment, due to the waterjet cutting machine itself has many advantages, now the cutting processing industry people, are more and more using the waterjet as their cutting machine tools, but a lot of people are long-term waterjet fixed under the same pressure for the cutting operation, few people will according to different materials, different situations to reasonable adjust the water jet pressure. For each cutting sheet material is not the same, so the cutting pressure water jet cutting required is different, the following simple example and I will talk about why everyone in our water jet cutting, we need according to the cutting plate of different conditions (different materials, different thickness, etc.), the reasonable adjustment of water jet cutting pressure.
Waterjet through pressurized the water to generate high pressure water jet to cut the materials, but for different hardness, different thickness of materials, waterjet optimum cutting pressure is also not the same. Such as when cutting the ordinary stone, used to make mosaic are generally marble stone, relatively speaking not very high hardness, waterjet pressure preferably about 220MPa to 250Mpa. And if you want to cut the same thickness of the metal material, then waterjet pressure should reach 350MPa to 380MPa also added garnet sand can cut. So why not use the cutting metal pressure for cutting stone, waterjet is mechanical product, mechanical operation has its own speed, no matter how easy the material cutting, cutting speed is limited. The greater the waterjet pressure, the greater the cost of consumption, here including electricity costs, the loss of the machine wearing parts, and so on series of questions.
So if only cutting one material, then whether can not change the cutting pressure? Really, if only cutting one material, the beginning of the pressure is adjusted to the most suitable range, can be achieved without making adjustments. But waterjet, cars etc. all belong to machinery, driving people know that long-term driving in a speed range, is also damage to the car. So occasionally have to adjust the pressure appropriately to protect the machine, here only a little time to adjust, for the protection of the machine is much greater than the losses.
Source: http://www.waterjetnozzles.com
Waterjet through pressurized the water to generate high pressure water jet to cut the materials, but for different hardness, different thickness of materials, waterjet optimum cutting pressure is also not the same. Such as when cutting the ordinary stone, used to make mosaic are generally marble stone, relatively speaking not very high hardness, waterjet pressure preferably about 220MPa to 250Mpa. And if you want to cut the same thickness of the metal material, then waterjet pressure should reach 350MPa to 380MPa also added garnet sand can cut. So why not use the cutting metal pressure for cutting stone, waterjet is mechanical product, mechanical operation has its own speed, no matter how easy the material cutting, cutting speed is limited. The greater the waterjet pressure, the greater the cost of consumption, here including electricity costs, the loss of the machine wearing parts, and so on series of questions.
So if only cutting one material, then whether can not change the cutting pressure? Really, if only cutting one material, the beginning of the pressure is adjusted to the most suitable range, can be achieved without making adjustments. But waterjet, cars etc. all belong to machinery, driving people know that long-term driving in a speed range, is also damage to the car. So occasionally have to adjust the pressure appropriately to protect the machine, here only a little time to adjust, for the protection of the machine is much greater than the losses.
Source: http://www.waterjetnozzles.com
Thursday, August 6, 2015
Portable waterjet cutting is mainly used in what areas
The portable waterjet cutting system is more unique in its application by advanced design concept and perfect design ideas. The device uses the international high-performance hydraulic system, also equipped with the safety valve and bypass shut-off valve and other accessories, in order to facilitate the building, plant, forest, outdoor and all kinds of dangerous, special environment freedom of movement, work, without geographical restrictions, can quickly and accurately complete the task. The company's hazardous materials handling equipment can be widely used for police explosives disposal, waste ammunition disposal, air rescue, armed police to break barriers, oil industry, tunnel construction and rescue and other fields and has outstanding performance. Its safe and efficient, no heat generated during cutting characteristic, making it the leader in this field. Meanwhile, the waterjet cutting equipment fast, non-destructive, work fine, one-time forming characteristics, can also be used in construction, equipment processing, stone processing, metallurgy, medicine and other fields.
1, Applications in the Counter-Terrorism
In the field of counter-terrorism, counter-terrorist explosion problem is one of the highest technical requirements, but also the most pressing problems. Such as the disposal of hard medium airtight explosives, there is no good solution at home and abroad. Waterjet cutting system, with its unique characteristics of cold cutting, the disposal of this kind of explosive has an irreplaceable safety and reliability. Application can be flexible in high-speed EMU, ordinary trains, airplanes, ships, large official events, meetings and processions, riots odd jobs, respond to emergencies.
2, Application in the field of dangerous goods and waste materials
Our country needs to destroy a lot of waste ammunition, industrial waste and other dangerous medical waste and radioactive waste each year. Use the old conventional method of transport to the uninhabited mountainous processed, every year to spend a lot of manpower and material resources in this work, it is not safe during transport and a high accident rate, causing huge losses to the state property. The new technology of portable waterjet cutting technology as a high-risk items for disposal, not only fast and safe disposal of hazardous materials, but also on effective recycling materials and reduce environmental pollution.
3, Application in the field of break barriers and rescue
Portable waterjet cutting system with fast, efficient, non-caloric properties, has an important role in the rescue and barrier-breaking work. In some disaster site (such as the explosion site, combustible gas leak site, the oil leak site), can cut metal, security doors and other obstacles, but also to avoid the heat generated by cutting cause combustion and explosion, in the actual rescue work has important significance. At the same time, the device can also be used in all the fields of not suitable for friction and heat, high temperature, flame cutting environment unknown security situations, the barrier-breaking, break doors, break locks, and other fields.
Original author: http://www.waterjetnozzles.com.
1, Applications in the Counter-Terrorism
In the field of counter-terrorism, counter-terrorist explosion problem is one of the highest technical requirements, but also the most pressing problems. Such as the disposal of hard medium airtight explosives, there is no good solution at home and abroad. Waterjet cutting system, with its unique characteristics of cold cutting, the disposal of this kind of explosive has an irreplaceable safety and reliability. Application can be flexible in high-speed EMU, ordinary trains, airplanes, ships, large official events, meetings and processions, riots odd jobs, respond to emergencies.
2, Application in the field of dangerous goods and waste materials
Our country needs to destroy a lot of waste ammunition, industrial waste and other dangerous medical waste and radioactive waste each year. Use the old conventional method of transport to the uninhabited mountainous processed, every year to spend a lot of manpower and material resources in this work, it is not safe during transport and a high accident rate, causing huge losses to the state property. The new technology of portable waterjet cutting technology as a high-risk items for disposal, not only fast and safe disposal of hazardous materials, but also on effective recycling materials and reduce environmental pollution.
3, Application in the field of break barriers and rescue
Portable waterjet cutting system with fast, efficient, non-caloric properties, has an important role in the rescue and barrier-breaking work. In some disaster site (such as the explosion site, combustible gas leak site, the oil leak site), can cut metal, security doors and other obstacles, but also to avoid the heat generated by cutting cause combustion and explosion, in the actual rescue work has important significance. At the same time, the device can also be used in all the fields of not suitable for friction and heat, high temperature, flame cutting environment unknown security situations, the barrier-breaking, break doors, break locks, and other fields.
Original author: http://www.waterjetnozzles.com.
Wednesday, August 5, 2015
Portable waterjet and traditional waterjet complementary advantages
First, for ease of illustration, the following portable waterjet called "pre-mixed waterjet", the common traditional waterjet called "post-mixed waterjet".
The biggest difference between the two is that the different abrasive mixed mode. To illustrate the "pre-mix" was first described "post-mix". "Post-mixed waterjet" is after the high pressure waterjet nozzle, the negative pressure generated by the water jet make abrasive suction into sand mixing chamber and then through abrasive nozzle spray. "Pre-mixed waterjet" to save the high-pressure waterjet nozzle this part, set a larger capacity pressure vessel directly after high-pressure water produced in the high-pressure pump (similar to the "post-mixed waterjet" of energy storage device, but much larger), and add abrasive in this container (this is the technology key of "pre-mixed waterjet"), and then through the high-pressure pipeline transportation to abrasive nozzle.
These two kinds of waterjet technologies are different, resulting in large differences of the two technical performance. "Pre-mixed waterjet" working pressure is not suitable for too high, generally 20 ~ 50MPa, but the flow rate should not be too small, typically 8 ~ 30 L / min. The "post-mixed waterjet" working pressure generally in 200 ~ 400MPa or more, and the flow is relatively small, generally in the 2 ~ 4 L / min.
"Pre-mixed waterjet" advantages: at lower pressures, but also to achieve "post-mixed waterjet" cutting function. And because "the pre-mixed" reasons, structure of high-pressure pump portion is much simpler than the "post-mixed waterjet". Equipment failure rates and maintenance costs are much lower.
"Pre-mixed waterjet" the limitations are obvious: due to the special nature of the mixed-sand, leading to its work is intermittent. And during its working period, it is not suitable for jets frequently "on" "off".
In summary, the portable waterjet as a "pre-mixed waterjet" compare with "post-mixed waterjet" , almost no competition in the use, but a complementary relationship. Portable waterjet not suitable for CNC cutting like "post-mixed waterjet", and cutting efficiency is far less than "post-mixed waterjet". But in the wild or the random cutting task, portable waterjet come in handy. As for cutting inflammable explosive and other dangerous goods, both of which can do the job. The key depending on how many assignments and cutting thickness.
Another key is the device price: portable water jet cutting is generally equipped with simple settings, the cost is about 40,000 yuan. CNC waterjet, the most small model is 1 m * 1 m, the cost is about 100,000 yuan.
Information resource from http://www.waterjetnozzles.com.
The biggest difference between the two is that the different abrasive mixed mode. To illustrate the "pre-mix" was first described "post-mix". "Post-mixed waterjet" is after the high pressure waterjet nozzle, the negative pressure generated by the water jet make abrasive suction into sand mixing chamber and then through abrasive nozzle spray. "Pre-mixed waterjet" to save the high-pressure waterjet nozzle this part, set a larger capacity pressure vessel directly after high-pressure water produced in the high-pressure pump (similar to the "post-mixed waterjet" of energy storage device, but much larger), and add abrasive in this container (this is the technology key of "pre-mixed waterjet"), and then through the high-pressure pipeline transportation to abrasive nozzle.
These two kinds of waterjet technologies are different, resulting in large differences of the two technical performance. "Pre-mixed waterjet" working pressure is not suitable for too high, generally 20 ~ 50MPa, but the flow rate should not be too small, typically 8 ~ 30 L / min. The "post-mixed waterjet" working pressure generally in 200 ~ 400MPa or more, and the flow is relatively small, generally in the 2 ~ 4 L / min.
"Pre-mixed waterjet" advantages: at lower pressures, but also to achieve "post-mixed waterjet" cutting function. And because "the pre-mixed" reasons, structure of high-pressure pump portion is much simpler than the "post-mixed waterjet". Equipment failure rates and maintenance costs are much lower.
"Pre-mixed waterjet" the limitations are obvious: due to the special nature of the mixed-sand, leading to its work is intermittent. And during its working period, it is not suitable for jets frequently "on" "off".
In summary, the portable waterjet as a "pre-mixed waterjet" compare with "post-mixed waterjet" , almost no competition in the use, but a complementary relationship. Portable waterjet not suitable for CNC cutting like "post-mixed waterjet", and cutting efficiency is far less than "post-mixed waterjet". But in the wild or the random cutting task, portable waterjet come in handy. As for cutting inflammable explosive and other dangerous goods, both of which can do the job. The key depending on how many assignments and cutting thickness.
Another key is the device price: portable water jet cutting is generally equipped with simple settings, the cost is about 40,000 yuan. CNC waterjet, the most small model is 1 m * 1 m, the cost is about 100,000 yuan.
Information resource from http://www.waterjetnozzles.com.
Tuesday, August 4, 2015
Waterjet pre-treatment of water
In different regions of our country and its water quality has a great difference, such as in most parts of the north, the water content of calcium and magnesium is relatively high, thus forming the so-called "hard water". As the ultra high pressure water jet pump equipment main medium of water, when the suspended solids or calcium and magnesium content exceeded, will resulting in a greater impact on system seal and high pressure parts service life. Therefore, it is necessary to pre-treatment of water entering the pump. Let's look at how the waterjet pre-treatment of water:
Waterjet cutting machine pre-treatment of water, including water filtration and water softening:
1, The main purpose of water filtration is to remove suspended solids in water, and it is usually realized by using multi-stage series filter device. Filter pump provides an initial pressure for the filter. Filters were equipped with 5μm, 1μm and 0.5μm of PP cotton filter. After triple filtered water will no longer be suspended solids, then after pressurized by a booster pump into the pressurizer. Filter stage usually requires the installation of a pressure differential table, through the filter when the filter clogging cause insufficient water pressure, the system will automatically stop and alarm to alert the operator to replace the filter in time to ensure system security.
2, The methods of softening water generally have boiling, ion exchange, reverse osmosis and other methods. The RH-1000 model softener as an example to introduce the basic principle of water softening and use.
(1) System function: The system uses 20μmPP cotton filter, activated carbon filter and 5μm ultrafilter series filter group, not only can remove the residual chlorine in water and suspended solids, and can effectively ensure the life of the resin. Softener resin used can effectively remove calcium and magnesium ions to achieve the effect of softened water. Softener with automatic regeneration.
(2) Water quality testing: to facilitate the understanding of the situation of water quality, can use water quality test reagent to test the water suspended solids, hardness and PH value. Let's take a look at it.
After softening water quality have a protective effect on the waterjet, prevent it from the "hard water" damage, prolong the service life.
Article source from http://www.waterjetnozzles.com.
Waterjet cutting machine pre-treatment of water, including water filtration and water softening:
1, The main purpose of water filtration is to remove suspended solids in water, and it is usually realized by using multi-stage series filter device. Filter pump provides an initial pressure for the filter. Filters were equipped with 5μm, 1μm and 0.5μm of PP cotton filter. After triple filtered water will no longer be suspended solids, then after pressurized by a booster pump into the pressurizer. Filter stage usually requires the installation of a pressure differential table, through the filter when the filter clogging cause insufficient water pressure, the system will automatically stop and alarm to alert the operator to replace the filter in time to ensure system security.
2, The methods of softening water generally have boiling, ion exchange, reverse osmosis and other methods. The RH-1000 model softener as an example to introduce the basic principle of water softening and use.
(1) System function: The system uses 20μmPP cotton filter, activated carbon filter and 5μm ultrafilter series filter group, not only can remove the residual chlorine in water and suspended solids, and can effectively ensure the life of the resin. Softener resin used can effectively remove calcium and magnesium ions to achieve the effect of softened water. Softener with automatic regeneration.
(2) Water quality testing: to facilitate the understanding of the situation of water quality, can use water quality test reagent to test the water suspended solids, hardness and PH value. Let's take a look at it.
After softening water quality have a protective effect on the waterjet, prevent it from the "hard water" damage, prolong the service life.
Article source from http://www.waterjetnozzles.com.
Monday, August 3, 2015
Operation skills of using waterjet cutting machine
Operation skills:
1, Air gap when cutting, avoid cutting air gap is greater than 0.5mm. In the air gap in the nozzle divergent trend, it will cause the lower layer cutting surface roughness. Stack cutting, keep the sheet neatly stacked together.
2, Automatic loading and unloading, most machines do not use automatic loading and unloading techniques, such as the space shuttle.
3, Increase or decrease of water pressure by the controller.
4, Ordinary tap water, waterjet system uses ordinary tap water. 90% of pure waterjet and abrasive waterjet users require only water softening process to go through before the water filters through the pump into the turbocharger inlet. Reverse osmosis and deionization technology can greatly extend the life of the nozzle, but also cause costly damage to the turbocharger and high-pressure pipe.
5, Control system specially designed for the process, is usually more efficient and easier to use than the general multi process control.
Waterjet cutting mechanical features:
1, Can be configured dual cutting heads to increase productivity.
2, The actual cutting surface without burr, generally do not need the postprocessing.
3, Clean and safe process.
4, Low temperature processing, no dust and no harmful gases, are environmentally friendly.
5, Cutting fluctuation is absorbed by water, low noise.
6, By integrating the debris conveyor, continuous transport of waste abrasive and cutting excess material.
Information source from http://www.waterjetnozzles.com
1, Air gap when cutting, avoid cutting air gap is greater than 0.5mm. In the air gap in the nozzle divergent trend, it will cause the lower layer cutting surface roughness. Stack cutting, keep the sheet neatly stacked together.
2, Automatic loading and unloading, most machines do not use automatic loading and unloading techniques, such as the space shuttle.
3, Increase or decrease of water pressure by the controller.
4, Ordinary tap water, waterjet system uses ordinary tap water. 90% of pure waterjet and abrasive waterjet users require only water softening process to go through before the water filters through the pump into the turbocharger inlet. Reverse osmosis and deionization technology can greatly extend the life of the nozzle, but also cause costly damage to the turbocharger and high-pressure pipe.
5, Control system specially designed for the process, is usually more efficient and easier to use than the general multi process control.
Waterjet cutting mechanical features:
1, Can be configured dual cutting heads to increase productivity.
2, The actual cutting surface without burr, generally do not need the postprocessing.
3, Clean and safe process.
4, Low temperature processing, no dust and no harmful gases, are environmentally friendly.
5, Cutting fluctuation is absorbed by water, low noise.
6, By integrating the debris conveyor, continuous transport of waste abrasive and cutting excess material.
Information source from http://www.waterjetnozzles.com
Sunday, August 2, 2015
New technology in the waterjet cutting applications
In various processing industries, the pursuit of high-quality, high-efficiency direct forming process is currently the development trend of international, "waterjet" cutting machine is the response to this demand on the relevant technology innovation.
1, High-precision CNC machine tools
With the emergence of including precision ball screw, servo motor, resonance reduction unit and other technology, the machine tool can achieve higher position accuracy; and backlash compensation, repeat positioning accuracy improved, and the machine tool manufacturers will be more energy into to analyze the reasons for geometric error generated, so that by the use of the club measuring instrument and laser interferometer and other high-precision measuring instruments to detect geometric precision of machine tools and the establishment of a mapping table to give precision error correction, in order to manufacture high precision machine tools.
2, High power ultra high pressure system
Improve the energy of water, will enhance its cutting ability. The greater the energy of the water jet, the better the cutting performance, so the waterjet cutting machine pressure and maximum output flow has become the main parameters affecting the cutting ability. Currently, the international opinion on this are doing further research and testing, the test proved that when the pressure reaches 700MPa or more, also can use the pure water to cut thin steel plate and hard composite material, thus further improving the turbocharger pressure can greatly improve waterjet cutting machine cutting ability.
On the other hand, under the same pressure, increasing the flow rate of the jet (i.e. increasing the power of the jet) can also improve the cutting ability, thereby generating multi turbocharger parallel technology: under the premise of no major changes in the existing system, use multi turbocharger parallel technology, that's two or more high-voltage generator in parallel, can easily increase output flow of turbocharger, using large-diameter nozzle cutting, so water jet more efficient cutting energy, cutting effect better.
Information source: http://www.waterjetnozzles.com
1, High-precision CNC machine tools
With the emergence of including precision ball screw, servo motor, resonance reduction unit and other technology, the machine tool can achieve higher position accuracy; and backlash compensation, repeat positioning accuracy improved, and the machine tool manufacturers will be more energy into to analyze the reasons for geometric error generated, so that by the use of the club measuring instrument and laser interferometer and other high-precision measuring instruments to detect geometric precision of machine tools and the establishment of a mapping table to give precision error correction, in order to manufacture high precision machine tools.
2, High power ultra high pressure system
Improve the energy of water, will enhance its cutting ability. The greater the energy of the water jet, the better the cutting performance, so the waterjet cutting machine pressure and maximum output flow has become the main parameters affecting the cutting ability. Currently, the international opinion on this are doing further research and testing, the test proved that when the pressure reaches 700MPa or more, also can use the pure water to cut thin steel plate and hard composite material, thus further improving the turbocharger pressure can greatly improve waterjet cutting machine cutting ability.
On the other hand, under the same pressure, increasing the flow rate of the jet (i.e. increasing the power of the jet) can also improve the cutting ability, thereby generating multi turbocharger parallel technology: under the premise of no major changes in the existing system, use multi turbocharger parallel technology, that's two or more high-voltage generator in parallel, can easily increase output flow of turbocharger, using large-diameter nozzle cutting, so water jet more efficient cutting energy, cutting effect better.
Information source: http://www.waterjetnozzles.com
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